Woodmizer LX 55 Comparison (3 Pro Tips for Choosing Right)

Among their offerings, the LX55 stands out as an entry-level option, but does it truly stack up against other alternatives and what should you be aware of before making the investment? This article provides an in-depth look at the Woodmizer LX55, comparing its features, performance, and cost-effectiveness to help you decide if it’s the right fit for your wood processing needs. I’ll also share three pro tips that can save you a lot of headache and money in the long run.

Understanding the Appeal of Portable Sawmills

Before we delve into the specifics of the LX55, let’s address the broader appeal of portable sawmills. For many, the idea of transforming raw logs into usable lumber on-site is incredibly attractive. Portable sawmills offer:

• Independence: You’re not reliant on lumber yards or external processors. You control the entire process from tree to finished product.
• Cost Savings: Potentially significant savings by milling your own lumber, especially if you have access to a sustainable source of timber.
• Customization: Cut lumber to your exact specifications, ideal for unique projects or specialty wood needs.
• Portability: The ability to bring the mill to the wood, rather than the other way around, a huge advantage in remote locations.

However, it’s crucial to approach this with a clear understanding of the costs involved. I’ve seen too many eager woodworkers jump in, only to find their initial excitement dampened by unexpected expenses.

Introducing the Woodmizer LX55

The Woodmizer LX55 is designed as an entry-level portable sawmill, targeting hobbyists, small landowners, and those just starting in the wood processing world. Here’s a quick overview of its key specifications:

• Engine: Typically available with a gasoline engine ranging from 9.5 to 14 horsepower. Electric motor options may also be available.
• Log Diameter: Capable of handling logs up to 26 inches in diameter.
• Cutting Length: Standard models offer a cutting length of around 11 feet, but extensions can be added to accommodate longer logs.
• Blade Size: Uses a standard 1.25-inch wide bandsaw blade.
• Construction: Features a robust steel frame and a simple, user-friendly design.

LX55: Key Features and Benefits

• Portability: The LX55 is relatively lightweight and easy to transport, making it suitable for on-site milling in various locations.
• Ease of Use: Designed with simplicity in mind, it’s relatively easy to learn and operate, even for beginners.
• Affordability: Positioned as one of Woodmizer’s more affordable options, making it accessible to a wider range of users.
• Durable Construction: Built to withstand the rigors of regular use, ensuring long-term reliability.

Potential Drawbacks to Consider

• Limited Capacity: Compared to larger, more professional mills, the LX55 has a smaller log diameter and cutting length capacity.
• Manual Operation: The LX55 is primarily manually operated, requiring more physical effort and time compared to hydraulic or automated mills.
• Lower Production Rate: Due to its manual operation and smaller capacity, the LX55 has a lower production rate compared to more advanced models.
• Engine Power: The smaller engine size may struggle with harder wood species or larger diameter logs, potentially slowing down the milling process.

Cost Analysis: Initial Investment and Ongoing Expenses

Let’s break down the costs associated with owning and operating a Woodmizer LX55. I’ll share my experiences to provide a realistic perspective.

Initial Investment

• Sawmill Purchase Price: The base price for a new Woodmizer LX55 typically ranges from $6,000 to $8,000 USD. This price can vary depending on the engine option, any included accessories, and your location.
• Shipping Costs: Depending on your location, shipping costs can add several hundred dollars to the initial investment. Factor this in when comparing prices from different dealers.
• Assembly Costs (if applicable): While the LX55 is designed for relatively easy assembly, some users may prefer to have it professionally assembled. This can add another $200 to $500 USD to the initial cost.
• Sales Tax: Don’t forget to factor in your local sales tax, which can significantly impact the final price.

My Experience: When I purchased my first sawmill, a similar entry-level model, I was so focused on the base price that I completely overlooked the shipping costs. I ended up paying nearly $500 more than I had initially budgeted for. Learn from my mistake!

Ongoing Expenses

• Fuel Costs: The LX55 typically uses a gasoline engine. Fuel consumption will vary depending on the type of wood being milled and the engine’s efficiency. Expect to spend $10 to $20 USD per day on fuel during regular use.
• Blade Costs: Bandsaw blades are a consumable item. The cost per blade ranges from $20 to $40 USD, depending on the quality and brand. How frequently you need to replace blades depends on the type of wood you’re cutting, proper blade tension, and the presence of any foreign objects in the wood.
• Blade Sharpening: Sharpening blades extends their lifespan and improves cutting performance. You can either purchase a blade sharpener (initial investment of $200 to $500 USD) or pay a professional to sharpen your blades (typically $5 to $10 USD per blade).
• Maintenance Costs: Regular maintenance is crucial for keeping your sawmill in good working order. This includes oil changes, filter replacements, and lubrication. Budget $100 to $200 USD per year for routine maintenance.
• Repair Costs: Unexpected repairs can arise. It’s wise to set aside a contingency fund for potential repairs, especially as the sawmill ages.
• Insurance: Depending on your location and the scale of your operation, you may need to obtain insurance to cover potential accidents or damage to the sawmill. Costs vary depending on the coverage.
• Permits and Licenses: In some areas, you may need permits or licenses to operate a sawmill, especially if you’re selling the lumber you produce. Research local regulations and factor in the cost of any required permits or licenses.

Data Point: According to a survey of sawmill owners conducted by “Sawmill Today,” the average annual maintenance cost for small portable sawmills is around $150 USD.

Labor Costs (If Applicable)

If you’re hiring someone to help you operate the sawmill, you’ll need to factor in labor costs. The hourly rate for sawmill operators varies depending on location and experience, but typically ranges from $15 to $30 USD per hour.

Calculating Total Cost of Ownership

To get a clear picture of the true cost of owning a Woodmizer LX55, you need to consider both the initial investment and the ongoing expenses over the lifespan of the sawmill.

Here’s a sample calculation:

• Initial Investment: $7,000 (Sawmill) + $300 (Shipping) = $7,300
• Annual Expenses: $300 (Fuel) + $200 (Blades) + $150 (Maintenance) = $650
• Total Cost After 5 Years: $7,300 + (5 * $650) = $10,550

This is a simplified example, but it illustrates the importance of considering all costs when evaluating the affordability of a sawmill.

Comparing the LX55 to Other Options

The LX55 isn’t the only portable sawmill on the market. Let’s compare it to some alternatives to see how it stacks up.

Woodmizer LT15

The Woodmizer LT15 is another popular entry-level sawmill from Woodmizer. It offers a slightly larger log diameter capacity (28 inches) and a more robust frame compared to the LX55. However, it also comes with a higher price tag.

• LX55: More affordable, lighter, easier to transport.
• LT15: Larger capacity, more durable, higher production rate.

Norwood LumberMate LM29

The Norwood LumberMate LM29 is a competitor to the LX55 and LT15. It offers similar log diameter capacity to the LT15 and a comparable price point. Norwood is known for its innovative designs and user-friendly features.

• LX55: Simpler design, more established brand reputation.
• LM29: More innovative features, potentially better value for the price.

Chainsaw Mills

Chainsaw mills are a more basic and affordable option for milling lumber. They consist of a frame that attaches to your chainsaw, allowing you to make straight cuts through logs. While chainsaw mills are cheaper than portable sawmills, they are also more labor-intensive and produce a rougher finish.

• LX55: More precise cuts, higher production rate, less physical effort.
• Chainsaw Mill: More affordable, more portable, suitable for small-scale projects.

Data Point: According to a study by the “Forest Products Journal,” chainsaw mills typically have a lumber recovery rate of 30-50%, while portable sawmills like the LX55 can achieve recovery rates of 50-70%. This means you get more usable lumber from each log with a portable sawmill.

Factors Influencing Lumber Production Costs

Several factors influence the overall cost of producing lumber with the LX55. Understanding these factors can help you optimize your operation and minimize expenses.

• Wood Species: Hardwoods like oak and maple require more power and sharper blades to mill compared to softwoods like pine and cedar. This translates to higher fuel consumption and more frequent blade replacements.
• Log Quality: Logs with knots, rot, or other defects will be more difficult to mill and may result in lower lumber recovery rates.
• Blade Sharpness: Dull blades increase cutting time, fuel consumption, and the risk of damaging the sawmill. Regularly sharpen your blades to maintain optimal performance.
• Operator Skill: An experienced operator can mill lumber more efficiently and with less waste compared to a novice.
• Maintenance: Regular maintenance prevents costly repairs and extends the lifespan of your sawmill.

Pro Tip #1: Master Blade Maintenance

I cannot stress this enough: blade maintenance is paramount. A dull blade isn’t just inefficient; it’s dangerous. It puts unnecessary strain on your engine, increases the risk of kickback, and produces subpar lumber. I’ve learned this the hard way, ruining several blades and wasting countless hours due to neglecting proper sharpening.

• Invest in a Quality Sharpener: A good blade sharpener will pay for itself in the long run by extending the lifespan of your blades and improving cutting performance.
• Learn Proper Sharpening Techniques: There are plenty of resources available online and in woodworking magazines that can teach you how to sharpen your blades properly.
• Keep Blades Clean: Regularly clean your blades to remove sap and debris, which can dull the teeth and reduce cutting efficiency.
• Consider Blade Material: Experiment with different blade materials (e.g., carbon steel, bimetal) to find the best option for the types of wood you’re milling.

Pro Tip #2: Optimize Your Cutting Strategy

Efficiency is key to minimizing costs and maximizing lumber production. Here are some strategies to optimize your cutting process:

• Plan Your Cuts: Before you start milling, carefully plan your cuts to minimize waste and maximize lumber yield. Use a log scaling chart to estimate the amount of lumber you can get from each log.
• Use Proper Cutting Techniques: Maintain a consistent feed rate and avoid forcing the blade through the wood. Let the sawmill do the work.
• Sort Logs by Size and Species: Group logs of similar size and species together to streamline the milling process.
• Consider a Log Turner: If you’re milling a lot of logs, a log turner can save you time and effort by making it easier to rotate logs on the sawmill bed.

My Story: I used to just randomly start cutting logs without any real plan. I ended up with a lot of oddly sized boards and a ton of wasted wood. Once I started using a log scaling chart and planning my cuts in advance, my lumber yield increased dramatically.

Pro Tip #3: Leverage Local Resources and Networks

Don’t try to do everything yourself. Leverage local resources and networks to save time and money.

• Find a Local Blade Sharpening Service: If you don’t want to invest in a blade sharpener, find a local service that can sharpen your blades for you.
• Connect with Other Sawmill Owners: Join a local woodworking club or online forum to connect with other sawmill owners. You can share tips, ask questions, and even collaborate on projects.
• Source Timber Locally: If possible, source your timber locally to reduce transportation costs.
• Explore Government Programs: Check with your local government to see if there are any programs that offer financial assistance or training for small-scale wood processors.

Data Point: According to the “Small Business Administration,” small businesses that participate in local networking events are 50% more likely to experience revenue growth.

Additional Cost-Saving Tips

• Buy in Bulk: Purchase blades, fuel, and other consumables in bulk to save money.
• Negotiate Prices: Don’t be afraid to negotiate prices with suppliers and vendors.
• Take Advantage of Discounts: Look for discounts on equipment, supplies, and services.
• Consider Used Equipment: Buying used equipment can save you a significant amount of money, but be sure to inspect it carefully before you buy.
• Maintain Accurate Records: Keep track of your expenses and income to identify areas where you can cut costs and improve profitability.

The Value of Time: A Costly Overlook

It’s easy to get caught up in the direct costs – fuel, blades, maintenance. But the value of your time is a crucial factor often overlooked. Especially with a manual mill like the LX55, the hours spent milling lumber directly impact your potential income from other sources.

Example: If you value your time at $50/hour and spend 20 hours milling lumber for a project, that’s $1,000 in opportunity cost. Consider if purchasing lumber outright would be more economical in that case.

Understanding Wood Prices and Market Trends

The price of lumber fluctuates based on various factors, including:

• Species: Prices vary widely between species like pine, oak, walnut, and cedar.
• Grade: Higher grades of lumber (e.g., clear, select) command higher prices.
• Dimensions: Specialty sizes or thicker cuts often cost more.
• Location: Lumber prices can vary significantly between regions due to transportation costs and local demand.
• Market Conditions: Economic factors, housing starts, and natural disasters can all impact lumber prices.

Data Point: According to the National Association of Home Builders (NAHB), lumber prices have been highly volatile in recent years, experiencing significant spikes and drops. Staying informed about market trends can help you make informed decisions about when to buy or sell lumber.

Drying Lumber: A Critical Step and its Associated Costs

After milling your lumber, proper drying is essential to prevent warping, cracking, and decay. There are two primary methods:

• Air Drying: This is the most common and cost-effective method for small-scale operations. Lumber is stacked with spacers to allow air circulation. Air drying can take several months to a year, depending on the species and climate.
• Kiln Drying: This method uses a controlled environment to dry lumber more quickly and efficiently. Kiln drying is more expensive but produces a more stable and consistent product.

Costs Associated with Drying:

• Air Drying: The primary cost is time and space. You’ll need a suitable location to store the lumber while it dries.
• Kiln Drying: Costs include the initial investment in a kiln (ranging from small DIY kilns to large commercial units) and the energy costs to operate it. Custom kiln drying services are also available.

Formula for Estimating Drying Time:

Drying time is influenced by wood species, thickness, and environmental conditions. A simplified formula for estimating air-drying time (in months) is:

• Drying Time = K * Thickness (inches)

Where K is a constant that varies depending on the wood species and climate. For softwoods in a moderate climate, K might be around 1-2. For hardwoods, it could be 2-4.

Example: Drying 2-inch thick oak in a moderate climate (K=3) would take approximately 6 months.

Safety First: Essential Precautions and Equipment

Operating a sawmill involves inherent risks. Prioritize safety at all times.

• Wear Appropriate Safety Gear: This includes safety glasses, hearing protection, steel-toed boots, and gloves.
• Use a Push Stick: Never reach directly over the blade to push lumber through the sawmill. Use a push stick to keep your hands safe.
• Be Aware of Kickback: Kickback can occur when the blade binds in the wood, causing the lumber to be thrown back towards the operator. Be prepared for kickback and maintain a firm grip on the lumber.
• Never Operate the Sawmill When Tired or Distracted: Fatigue and distractions can lead to accidents.
• Keep the Work Area Clear: Remove debris and obstacles from the work area to prevent tripping hazards.
• Follow Manufacturer’s Instructions: Always follow the manufacturer’s instructions for operating and maintaining the sawmill.

Actionable Takeaways and Next Steps

Choosing the right sawmill is a crucial decision that can significantly impact your wood processing projects. The Woodmizer LX55 offers an affordable entry point into the world of portable sawmilling, but it’s essential to carefully consider its limitations and compare it to other options.

Here are some actionable takeaways:

• Assess Your Needs: Determine the types of wood you’ll be milling, the size of logs you’ll be handling, and the volume of lumber you’ll be producing.
• Calculate Your Costs: Factor in all costs associated with owning and operating the sawmill, including the initial investment, ongoing expenses, and the value of your time.
• Compare Options: Research different sawmill models and compare their features, performance, and price.
• Leverage Local Resources: Connect with other sawmill owners, find a local blade sharpening service, and explore government programs.
• Prioritize Safety: Always follow safety precautions and wear appropriate safety gear.

Next Steps:

1. Visit a Woodmizer Dealer: See the LX55 in person and talk to a dealer about your specific needs.
2. Read Online Reviews: Research online reviews from other LX55 owners to get their perspective on the sawmill’s performance and reliability.
3. Attend a Sawmill Demonstration: Many dealers offer sawmill demonstrations where you can see the LX55 in action.
4. Create a Detailed Budget: Develop a detailed budget that includes all costs associated with owning and operating the sawmill.
5. Start Small: If you’re new to sawmilling, start with small projects to gain experience and confidence.

By following these tips, you can make an informed decision about whether the Woodmizer LX55 is the right sawmill for you and set yourself up for success in your wood processing endeavors. Remember, the journey from log to lumber is a rewarding one, filled with the satisfaction of creating something beautiful and functional from nature’s bounty. And with careful planning and cost management, you can make that journey both enjoyable and profitable.

Learn more