Wood Rack for Firewood (DIY Cinder Block Setup Tips)
Would you rather spend your winter shivering and wishing you had prepared earlier, or feel the cozy warmth of a crackling fire knowing you’re well-stocked with perfectly seasoned firewood?
I’m guessing you chose warmth. And that’s where this guide comes in. Building a wood rack is a fundamental step in ensuring you have a ready supply of dry, burnable firewood when you need it most. We’ll focus on a DIY cinder block setup because it’s affordable, durable, and surprisingly easy to customize.
But before we dive into the nitty-gritty of cinder blocks and lumber, let’s talk about the bigger picture.
The State of Firewood: A Global Perspective
The world of firewood is more dynamic than you might think. According to recent data from the FAO (Food and Agriculture Organization of the United Nations), fuelwood remains a primary energy source for millions globally, particularly in developing countries. However, even in developed nations, firewood enjoys a resurgence, fueled by a desire for energy independence, a connection to nature, and, let’s be honest, the sheer pleasure of a real fire.
Here are a few key data points to consider:
- Global Fuelwood Consumption: Estimated at over 3.5 billion cubic meters annually. This highlights the continuous demand for firewood.
- Residential Heating in the US: Firewood accounts for a significant portion of residential heating, especially in rural areas. The U.S. Energy Information Administration (EIA) reports that wood is used as a primary or secondary heating source in millions of households.
- Seasoning Impact: Properly seasoned firewood can increase heating efficiency by up to 25% compared to green wood. This directly translates to using less wood and saving money.
- Firewood Businesses: The firewood industry supports countless small businesses and independent loggers worldwide.
The trends highlight the importance of efficient and sustainable firewood preparation, and that’s where a good wood rack comes in!
Why a Wood Rack? More Than Just Neat Stacking
You might be thinking, “Why bother with a wood rack? Can’t I just pile the wood in a corner?” Well, you can, but you won’t be doing yourself any favors. Here’s why a wood rack is essential:
- Air Circulation: A rack elevates the wood off the ground, allowing air to circulate freely. This is crucial for drying (seasoning) the wood.
- Moisture Control: By keeping the wood off the ground, you prevent it from absorbing moisture from the soil, which can lead to rot and mold.
- Pest Prevention: A raised rack makes it harder for insects and rodents to take up residence in your woodpile.
- Organization: A well-organized wood rack keeps your firewood tidy and accessible. No more digging through a messy pile!
- Faster Seasoning: A wood rack can drastically reduce the seasoning time.
Green Wood vs. Seasoned Wood: The Fundamental Difference
Before we build our rack, let’s define two key terms:
- Green Wood: This is freshly cut wood. It has a high moisture content (often over 50%) and is difficult to burn. It produces a lot of smoke, less heat, and can contribute to creosote buildup in your chimney.
- Seasoned Wood: This is wood that has been properly dried. It has a moisture content of 20% or less, burns easily, produces more heat, and less smoke.
The Goal: You want to burn seasoned wood.
Why? Seasoned wood releases significantly more heat per log. Think of it like this: green wood spends a lot of energy boiling off the water before it can actually burn. Seasoned wood skips that step.
Data Point: As mentioned earlier, burning seasoned wood can increase heating efficiency by up to 25%.
The Cinder Block Wood Rack: A DIY Project
Now, let’s get to the heart of the matter: building your own cinder block wood rack. This is a fantastic project for several reasons:
- Affordability: Cinder blocks and lumber are relatively inexpensive.
- Durability: Cinder blocks are incredibly strong and weather-resistant.
- Customization: You can easily adjust the size and configuration of your rack to fit your needs.
- Simplicity: The construction is straightforward, requiring minimal tools and skills.
Materials You’ll Need
- Cinder Blocks: The number will depend on the size of your rack. I recommend using solid cinder blocks for the base, as they are more stable. For a standard 8-foot rack, you’ll need at least 6 blocks (two stacks of three).
- Lumber: Pressure-treated lumber is essential for outdoor use. 4×4 posts are ideal for the uprights. For an 8-foot rack, you’ll need two 8-foot 4x4s. 2x4s can be used to create a base within the cinder blocks if you want to keep the wood further off the ground.
- Gravel or Crushed Stone (Optional): To create a well-draining base under the rack.
- Shims (Optional): For leveling the cinder blocks.
- Wood Screws (For securing the lumber): Exterior-grade screws are a must.
- Wood Preservative (Optional): To further protect the lumber.
Tools You’ll Need
- Level: Essential for ensuring your rack is level.
- Shovel (If using gravel): For preparing the base.
- Measuring Tape: For accurate measurements.
- Circular Saw or Hand Saw: For cutting the lumber.
- Drill: For pre-drilling holes and driving screws.
- Safety Glasses: Always protect your eyes!
- Work Gloves: To protect your hands.
Step-by-Step Instructions
- Choose Your Location: Select a well-drained area with good sun exposure and airflow. Avoid low-lying areas where water tends to accumulate.
- Personal Story: I once made the mistake of building a wood rack in a slightly depressed area of my yard. After a heavy rain, the bottom layer of wood was sitting in a puddle! Lesson learned: drainage is key.
- Prepare the Base (Optional): If the ground is uneven or prone to waterlogging, spread a layer of gravel or crushed stone to create a level and well-draining base. This will help prevent moisture from wicking up into the wood.
- Position the Cinder Blocks: Place two stacks of cinder blocks at the desired distance apart. For an 8-foot rack, space the stacks about 8 feet apart (measure from inside edge to inside edge).
- Tip: Use a level to ensure the blocks are sitting evenly. If necessary, use shims to level them.
- Insert Lumber into Cinder Blocks: This is where the 4×4 posts come in. Insert the posts vertically into the holes of the cinder blocks.
- Tip: Ensure the posts are securely seated in the blocks. You might need to wiggle them a bit to get them in.
- Alternative: If you want to keep the wood further off the ground, cut 2x4s to fit inside the cinder blocks horizontally. This creates a raised platform inside the blocks.
- Secure the Lumber (Optional but Recommended): While the weight of the wood will help hold the posts in place, I recommend securing them to the cinder blocks for added stability, especially if you live in a windy area.
- Method 1: Use construction adhesive to glue the posts to the inside of the cinder block holes.
- Method 2: Drill pilot holes through the cinder blocks and into the posts, then drive screws to secure them.
- (Optional) Add a Roof: For maximum protection from rain and snow, consider adding a simple roof to your wood rack. This can be as simple as a sheet of plywood or metal roofing material supported by additional lumber.
- Case Study: A friend of mine built a wood rack with a sloped roof using reclaimed metal roofing. He noticed a significant reduction in seasoning time compared to his previous rack without a roof.
- Stack Your Firewood: Now for the fun part! Stack your firewood neatly between the posts.
- Stacking Tips:
- Leave gaps between the rows of wood to allow for air circulation.
- Crisscross the ends of the stacks for added stability.
- Don’t stack the wood too high, as this can make the rack unstable.
- Consider covering the top of the stack with a tarp to protect it from rain and snow. Make sure the sides are open for airflow.
- Stacking Tips:
Cost Breakdown
Here’s a rough estimate of the costs involved in building a cinder block wood rack:
- Cinder Blocks: $2-5 per block (depending on size and type)
- Lumber: $10-20 per 4×4 post; $5-10 per 2×4
- Gravel/Crushed Stone: $5-10 per bag
- Screws/Adhesive: $5-10
Total Cost: $50-150 (depending on the size and complexity of your rack)
This is significantly cheaper than buying a pre-made metal wood rack, which can easily cost $200 or more.
Wood Species and Firewood Quality: Not All Wood is Created Equal
The type of wood you burn also plays a significant role in the heat output and burning characteristics. Here’s a quick guide to some common wood species and their firewood qualities:
- Hardwoods: Generally denser and burn longer and hotter than softwoods.
- Oak: Excellent firewood. Burns long and hot, produces good coals. Takes a long time to season (12-24 months).
- Data Point: Oak has a BTU (British Thermal Unit) rating of approximately 27 million per cord.
- Maple: Good firewood. Burns well, produces good heat. Seasons in 6-12 months.
- Data Point: Maple has a BTU rating of approximately 24 million per cord.
- Ash: Excellent firewood. Easy to split, burns clean, produces good heat. Seasons in 6-12 months.
- Data Point: Ash has a BTU rating of approximately 24 million per cord.
- Beech: Excellent firewood. Burns long and hot, produces good coals. Seasons in 12-18 months.
- Data Point: Beech has a BTU rating of approximately 27 million per cord.
- Birch: Good firewood. Burns quickly, produces good heat. Seasons in 6-12 months. Has a pleasant aroma.
- Data Point: Birch has a BTU rating of approximately 20 million per cord.
- Oak: Excellent firewood. Burns long and hot, produces good coals. Takes a long time to season (12-24 months).
- Softwoods: Generally less dense and burn faster than hardwoods.
- Pine: Burns quickly, produces a lot of smoke and sparks. Not ideal for indoor fireplaces, but can be used for outdoor fires. Seasons quickly (3-6 months).
- Data Point: Pine has a BTU rating of approximately 16 million per cord.
- Fir: Similar to pine. Burns quickly, produces smoke. Seasons quickly.
- Data Point: Fir has a BTU rating of approximately 18 million per cord.
- Spruce: Similar to pine and fir. Burns quickly, produces smoke. Seasons quickly.
- Data Point: Spruce has a BTU rating of approximately 17 million per cord.
- Pine: Burns quickly, produces a lot of smoke and sparks. Not ideal for indoor fireplaces, but can be used for outdoor fires. Seasons quickly (3-6 months).
Key Takeaway: Hardwoods are generally the best choice for firewood, but softwoods can be used if seasoned properly and burned in appropriate settings.
Chainsaws vs. Each has its pros and cons:
Chainsaws:
- Pros:
- Fast and efficient for felling trees and cutting logs to length.
- Can handle large logs with ease.
- Less physically demanding than using an axe.
- Cons:
- Require maintenance (sharpening, cleaning, fuel).
- Can be dangerous if not used properly.
- Noisy.
- More expensive than an axe.
Axes/Splitting Mauls:
- Pros:
- Simple and reliable.
- Relatively inexpensive.
- Quiet.
- Good exercise!
- Cons:
- Slower than a chainsaw.
- More physically demanding.
- Can be difficult to split large, knotty logs.
My Recommendation: For most homeowners, a combination of both is ideal. Use a chainsaw to fell trees and cut logs to length, then use an axe or splitting maul to split the logs into firewood.
Unique Insight: Consider investing in a hydraulic log splitter if you process a large amount of firewood each year. While they are more expensive, they can save you a lot of time and energy.
Felling Trees Safely: A Primer
If you plan to harvest your own firewood, it’s crucial to understand the basics of safe tree felling. This is a complex topic that requires proper training and experience, but here are a few key principles:
- Assess the Tree: Before you start cutting, carefully assess the tree for lean, wind direction, and any dead or broken branches.
- Plan Your Escape Route: Identify a clear escape route that is at a 45-degree angle away from the direction of the fall.
- Make the Notch Cut: This is the first cut you make in the tree. It should be about one-third of the tree’s diameter and angled downwards.
- Make the Back Cut: This cut is made on the opposite side of the tree from the notch cut. It should be slightly higher than the notch cut and should leave a hinge of wood to control the direction of the fall.
- Wedge (If Necessary): If the tree is leaning in the wrong direction, use a felling wedge to help push it over.
- Shout “Timber!”: Give a warning shout before the tree falls.
- Retreat to Your Escape Route: As the tree falls, retreat quickly and safely to your escape route.
Warning: Tree felling is a dangerous activity. If you are not experienced, consider hiring a professional arborist.
De-limbing Procedures: Turning Trees into Logs
Once the tree is on the ground, it’s time to remove the branches (de-limbing). Here are a few tips:
- Work from the Base to the Top: Start at the base of the tree and work your way towards the top.
- Use a Chainsaw or Axe: A chainsaw is faster for larger branches, while an axe is better for smaller branches.
- Be Careful of Kickback: Chainsaw kickback can be dangerous. Always maintain a firm grip on the saw and be aware of the position of the tip of the bar.
- Cut Branches Flush: Cut the branches as close to the trunk as possible without damaging the trunk.
Splitting Logs: From Log to Firewood
Splitting logs is the final step in preparing firewood. Here are a few tips:
- Choose the Right Tool: A splitting maul is best for larger, tougher logs, while an axe is better for smaller, easier-to-split logs.
- Use a Splitting Block: A splitting block provides a stable surface for splitting logs and protects your axe or maul from hitting the ground.
- Aim for the Center: Aim for the center of the log and swing with a smooth, controlled motion.
- Use Wedges (If Necessary): If a log is particularly difficult to split, use splitting wedges to help break it apart.
- Safety First: Always wear safety glasses and work gloves when splitting logs.
Seasoning Firewood: The Art of Drying
As we’ve discussed, seasoning firewood is crucial for efficient and clean burning. Here’s a breakdown of the seasoning process:
- Split the Wood: Splitting the wood increases the surface area exposed to air, which speeds up the drying process.
- Stack the Wood Properly: As we discussed earlier, stack the wood in a way that allows for good air circulation.
- Allow Time to Season: The length of time required for seasoning depends on the species of wood, the climate, and the stacking method. Generally, hardwoods require 6-12 months of seasoning, while softwoods require 3-6 months.
- Monitor Moisture Content: Use a moisture meter to check the moisture content of the wood. Aim for a moisture content of 20% or less.
Data Point: A study by the University of Maine found that properly seasoned firewood can reduce emissions by up to 50% compared to burning green wood.
Troubleshooting and Common Pitfalls
- Problem: Wood is not drying properly.
- Solution: Ensure the wood is stacked properly with good air circulation. Consider relocating the wood rack to a sunnier location.
- Problem: Wood is rotting.
- Solution: Ensure the wood is not sitting directly on the ground. Consider adding a layer of gravel or crushed stone under the rack.
- Problem: Wood is infested with insects.
- Solution: Inspect the wood regularly for signs of infestation. Consider treating the wood with an insecticide.
- Problem: Difficulty splitting logs.
- Solution: Use a splitting maul instead of an axe. Consider using splitting wedges. If you are still having trouble, consider renting a hydraulic log splitter.
Next Steps and Additional Resources
Now that you’ve built your wood rack and understand the basics of firewood preparation, here are a few next steps you can take:
- Start Harvesting Firewood: If you have access to trees, start harvesting your own firewood.
- Invest in Quality Tools: Invest in a good chainsaw, axe, and splitting maul.
- Learn More About Tree Felling: Take a course on safe tree felling techniques.
- Join a Firewood Forum: Connect with other firewood enthusiasts online.
Here are some additional resources:
- Local Arborists: For tree felling and removal services.
- Hardware Stores: For cinder blocks, lumber, and tools.
- Chainsaw Dealers: For chainsaws, parts, and service.
- Firewood Forums: For online discussions and advice.
- University Extension Offices: For information on firewood preparation and wood species.
By following the steps outlined in this guide, you can build a durable and effective wood rack and prepare a ready supply of perfectly seasoned firewood for years to come. So, get out there, get your hands dirty, and enjoy the warmth of a real fire this winter! You’ll be glad you did. Remember, “well begun is half done,” and having that wood rack ready is half the battle. Now go get ’em, tiger!