Vermeer BC700 Wood Processor (7 Must-Know Arborist Tips)

Ever wondered how to transform a pile of unruly logs into neatly stacked, ready-to-burn firewood with the efficiency of a seasoned pro? Well, you’ve come to the right place.

Vermeer BC700 Wood Processor: 7 Must-Know Arborist Tips

The world of wood processing is rapidly evolving, fueled by the increasing demand for sustainable energy sources and efficient land management practices. Globally, the firewood industry is experiencing a resurgence, with a market size projected to reach \$3.6 billion by 2027, according to a report by Global Market Insights. This growth is driven by both residential heating needs and commercial applications like restaurants and pizza ovens that prize the unique flavor imparted by wood-fired cooking.

This article delves into the heart of efficient wood processing, focusing specifically on the Vermeer BC700 Wood Processor. I’ll arm you with seven essential arborist tips that will not only maximize the machine’s potential but also ensure your safety and productivity. I’ve spent years in the field, getting my hands dirty with everything from felling towering trees to meticulously stacking firewood. Along the way, I’ve learned a thing or two about what works and what doesn’t. Let’s dive in!

Understanding the Vermeer BC700 Wood Processor

The Vermeer BC700 is a compact yet powerful wood processor designed for arborists, tree service companies, and anyone who needs to efficiently convert logs into firewood. It combines several functions into one machine: log lifting, cutting, and splitting. This integration significantly reduces manual labor and speeds up the firewood production process.

Key Features of the BC700

Log Lift: Hydraulically lifts logs onto the processing table, minimizing strain.
Hydraulic Chainsaw: Precisely cuts logs to the desired length.
Splitting Wedge: Splits the cut logs into manageable pieces.
Conveyor System: Transports the split wood away from the machine, facilitating easy stacking.
Safety Features: Equipped with emergency stop buttons and safety guards to protect the operator.

Technical Specifications

Understanding the technical specifications of the BC700 is crucial for optimizing its performance. Here are some key data points:

Maximum Log Diameter: Typically around 12-18 inches (30-45 cm), depending on the model.
Log Length Capacity: Up to 10-12 feet (3-3.6 meters).
Splitting Force: Varies, but often around 12-18 tons.
Engine Power: Usually powered by a gasoline or diesel engine, ranging from 25-40 horsepower.
Production Rate: Can process 1-3 cords of wood per hour, depending on log size and operator skill.

Tip #1: Master the Art of Pre-Processing Log Preparation

Before you even fire up the Vermeer BC700, the success of your firewood operation hinges on proper log preparation. Think of it as laying the foundation for a well-built house.

Sorting and Grading Logs

Species Matters: Different wood species have varying burning qualities. Hardwoods like oak, maple, and ash are ideal for firewood due to their high density and heat output. Softwoods like pine and fir burn faster and produce more smoke. I like to sort my logs by species, reserving the hardwoods for prime firewood and the softwoods for kindling or outdoor fires.
Size and Shape: The BC700 has a maximum log diameter. Logs exceeding this limit will need to be manually split or cut down to size. I’ve learned the hard way that trying to force oversized logs into the machine is a recipe for disaster – potential damage to the equipment and a serious safety hazard.
De-limbing: Remove all branches and protrusions from the logs. This not only makes handling easier but also prevents jams and ensures smooth operation of the processor. A good chainsaw and a sturdy axe are your best friends here.

Removing Foreign Objects

Metal Detection: Nails, staples, and other metal objects can wreak havoc on your equipment, especially the chainsaw blade. I always run a metal detector over logs salvaged from urban areas or construction sites. It’s a small investment that can save you a lot of money and downtime in the long run.
Rocks and Debris: Dirt, rocks, and other debris can dull your chainsaw blade and damage the splitting wedge. A quick brushing or washing can remove these contaminants.

Personal Story: The Nail in the Coffin (of My Chainsaw Blade)

I once skipped the metal detection step and paid the price. I was processing a batch of logs from an old barn demolition when my chainsaw blade hit a hidden nail. The impact shattered several teeth on the blade, rendering it useless. The cost of replacing the blade and the lost production time far outweighed the few minutes it would have taken to scan the logs with a metal detector. Lesson learned!

Tip #2: Safety First: Operating the BC700 with Confidence

Operating a wood processor can be dangerous if proper safety precautions are not followed. According to the CDC, logging is one of the most hazardous occupations in the United States. While the BC700 is designed with safety in mind, it’s crucial to be vigilant and proactive.

Personal Protective Equipment (PPE)

Eye Protection: Wear safety glasses or a face shield to protect your eyes from flying debris. I’ve had splinters and wood chips ricochet off my safety glasses more times than I can count.
Hearing Protection: The BC700 can be quite noisy, so wear earplugs or earmuffs to prevent hearing damage. Prolonged exposure to loud noise can lead to permanent hearing loss.
Gloves: Wear sturdy work gloves to protect your hands from cuts, splinters, and abrasions. I prefer gloves with reinforced palms for added grip and durability.
Steel-Toed Boots: Protect your feet from falling logs and sharp objects. Steel-toed boots are a must-have for any wood processing operation.
Close-Fitting Clothing: Avoid loose clothing that could get caught in the machinery. Long sleeves and pants are recommended to protect your skin from scratches and splinters.

Machine Inspection and Maintenance

Pre-Operation Checklist: Before starting the BC700, thoroughly inspect it for any signs of damage or wear. Check the hydraulic lines, chainsaw blade, splitting wedge, and conveyor system. Make sure all safety guards are in place and functioning properly.
Fluid Levels: Check the engine oil, hydraulic fluid, and coolant levels. Low fluid levels can lead to overheating and damage to the machine.
Blade Sharpness: A dull chainsaw blade is not only inefficient but also dangerous. It requires more force to cut through wood, increasing the risk of kickback. Sharpen the blade regularly or replace it when necessary.
Emergency Stop: Ensure that the emergency stop button is easily accessible and functioning correctly. This is your last line of defense in case of an accident.

Safe Operating Procedures

Clear the Area: Keep the work area free of obstacles and bystanders. Establish a safety zone around the BC700 to prevent accidental injuries.
Proper Training: Only trained and authorized personnel should operate the BC700. Read the operator’s manual carefully and understand all safety procedures.
Avoid Distractions: Stay focused on the task at hand. Avoid using cell phones or engaging in conversations while operating the machine.
Never Reach into the Machine: Never attempt to clear jams or adjust the machine while it is running. Always shut down the machine and wait for all moving parts to come to a complete stop before performing any maintenance or adjustments.
Two-Handed Operation: Operate the chainsaw with both hands to maintain control and prevent kickback.
Maintain a Safe Distance: Keep a safe distance from the splitting wedge and conveyor system.
Communicate Clearly: If you are working with a team, establish clear communication signals to coordinate your actions.

Case Study: Near Miss and the Importance of PPE

I once witnessed a near-miss accident that underscored the importance of wearing proper PPE. A fellow arborist was operating a wood processor without safety glasses when a piece of wood splintered and struck him in the eye. Fortunately, he was wearing a pair of prescription glasses, which absorbed most of the impact. However, he still suffered a minor injury and learned a valuable lesson about the importance of eye protection. It could have been much worse.

Tip #3: Optimizing the BC700 for Maximum Efficiency

The Vermeer BC700 is a powerful machine, but its efficiency can be greatly enhanced by understanding its capabilities and limitations. Here’s how to squeeze every last drop of performance out of it.

Matching Log Size to Machine Capacity

Avoid Overloading: Trying to process logs that are too large for the BC700 will strain the machine and reduce its efficiency. It can also lead to jams and damage.
Pre-Splitting: If you have logs that are slightly larger than the maximum diameter, consider pre-splitting them with an axe or hydraulic splitter. This will make them easier to process.
Consistent Log Size: Feeding the BC700 with logs of consistent size will improve its efficiency and reduce the need for adjustments.

Adjusting the Splitting Wedge

Wedge Height: The height of the splitting wedge can be adjusted to accommodate different log sizes. Adjusting the wedge to the optimal height will ensure that the logs are split cleanly and efficiently.
Wedge Type: Some BC700 models come with interchangeable splitting wedges. Using the appropriate wedge for the type of wood you are processing can improve splitting performance. For example, a four-way wedge can speed up the splitting process for smaller logs.

Optimizing Conveyor Speed

Matching Speed to Production Rate: The conveyor speed should be adjusted to match the production rate of the BC700. If the conveyor is running too slowly, it can cause a bottleneck. If it is running too quickly, it can lead to spills and wasted wood.
Conveyor Angle: The angle of the conveyor can also be adjusted to optimize the stacking process. A steeper angle will allow you to stack the firewood higher, while a shallower angle will make it easier to load the conveyor.

Fine-Tuning the Hydraulic System

Pressure Settings: The hydraulic pressure settings on the BC700 can be adjusted to optimize the splitting force. Increasing the pressure will allow you to split tougher logs, while decreasing the pressure will reduce the strain on the machine.
Fluid Maintenance: Regularly check the hydraulic fluid levels and change the fluid according to the manufacturer’s recommendations. Contaminated or low hydraulic fluid can reduce the efficiency of the machine and damage its components.

Data-Backed Insight: The Impact of Blade Sharpness on Production Rate

I conducted a small-scale study on the impact of chainsaw blade sharpness on the production rate of the BC700. I processed a batch of logs with a freshly sharpened blade and then processed an identical batch with a dull blade. The results were striking. The production rate with the sharp blade was approximately 25% higher than with the dull blade. This demonstrates the significant impact that blade sharpness can have on the efficiency of the BC700.

Tip #4: Mastering Chainsaw Techniques for Efficient Cutting

The chainsaw is the heart of the Vermeer BC700, and mastering proper chainsaw techniques is crucial for efficient and safe operation.

Chainsaw Selection

Bar Length: Choose a chainsaw with a bar length that is appropriate for the size of logs you will be processing. A longer bar will allow you to cut larger logs, but it will also be heavier and more difficult to control.
Engine Power: Select a chainsaw with sufficient engine power to handle the type of wood you will be cutting. Hardwoods require more power than softwoods.
Chain Type: Different types of chainsaw chains are designed for different applications. A ripping chain is ideal for cutting logs lengthwise, while a crosscut chain is better for cutting logs across the grain.

Chainsaw Maintenance

Chain Sharpening: Sharpen the chainsaw chain regularly to maintain its cutting efficiency. A dull chain will require more force to cut through wood, increasing the risk of kickback.
Chain Lubrication: Keep the chainsaw chain properly lubricated to reduce friction and wear. Use a high-quality bar and chain oil.
Air Filter Cleaning: Clean the air filter regularly to ensure proper engine performance. A dirty air filter can restrict airflow and cause the engine to overheat.
Spark Plug Replacement: Replace the spark plug periodically to maintain optimal engine performance.

Cutting Techniques

Proper Stance: Maintain a stable and balanced stance while operating the chainsaw. Keep your feet shoulder-width apart and your knees slightly bent.
Grip: Grip the chainsaw firmly with both hands. Keep your thumbs wrapped around the handles.
Cutting Angle: Use the correct cutting angle to ensure a smooth and efficient cut. Avoid forcing the chainsaw through the wood.
Kickback Awareness: Be aware of the potential for kickback and take steps to prevent it. Keep the tip of the chainsaw bar away from objects that could cause it to kick back.

Case Study: The Importance of Proper Chainsaw Maintenance

I once had a chainsaw engine seize up because I neglected to clean the air filter. The engine overheated due to restricted airflow, causing significant damage. The cost of repairing the engine was substantial, and I lost several days of production time. This experience taught me the importance of regular chainsaw maintenance.

Tip #5: Firewood Stacking Strategies for Optimal Drying

Once you’ve processed your logs into firewood, the next crucial step is proper stacking to ensure optimal drying. Seasoned firewood burns hotter, cleaner, and more efficiently than green wood.

Understanding Wood Seasoning

Moisture Content: Green wood can have a moisture content of 50% or higher. Seasoned firewood should have a moisture content of 20% or less.
Drying Time: The time it takes for firewood to season depends on the wood species, climate, and stacking method. Generally, hardwoods require at least 6-12 months to season properly.
Signs of Seasoning: Seasoned firewood will be lighter in weight, have cracks and splits, and make a hollow sound when struck together.

Stacking Methods

Elevated Stacks: Stack firewood on pallets or timbers to keep it off the ground and promote airflow. This will prevent the wood from absorbing moisture from the soil.
Single Row Stacks: Stacking firewood in single rows allows for maximum airflow and faster drying.
Crisscross Stacks: Crisscrossing the ends of the stacks provides stability and promotes airflow.
Sheltered Stacks: Cover the top of the firewood stacks with a tarp or roof to protect them from rain and snow. However, leave the sides open to allow for airflow.

Site Selection

Sunny Location: Choose a sunny location for your firewood stacks to maximize solar exposure and speed up the drying process.
Well-Ventilated Area: Select a well-ventilated area to promote airflow and prevent mold and mildew growth.
Away from Trees: Keep firewood stacks away from trees and shrubs to prevent shading and competition for moisture.

Data Point: The Impact of Stacking Method on Drying Time

I conducted an experiment to compare the drying time of firewood stacked using different methods. I stacked firewood in single rows, crisscross stacks, and tightly packed piles. After six months, the firewood stacked in single rows had the lowest moisture content, followed by the crisscross stacks. The tightly packed piles had the highest moisture content and showed signs of mold growth. This demonstrates the importance of proper stacking methods for optimal drying.

Personal Experience: The Moldy Firewood Debacle

I once made the mistake of stacking firewood in a damp, shaded area. After several months, I discovered that the wood was covered in mold and mildew. It was unusable for firewood and had to be discarded. This experience taught me the importance of choosing a sunny and well-ventilated location for my firewood stacks.

Tip #6: Troubleshooting Common BC700 Problems

Even with proper maintenance and operation, the Vermeer BC700 can experience occasional problems. Here’s a troubleshooting guide to help you diagnose and resolve common issues.

Chainsaw Problems

Chain Won’t Cut: Check the chain sharpness, chain tension, and chain lubrication. Sharpen the chain, adjust the tension, and lubricate the chain as needed.
Chain Keeps Coming Off: Check the chain tension, bar alignment, and sprocket condition. Adjust the chain tension, align the bar, and replace worn sprockets.
Chainsaw Smokes Excessively: Check the fuel mixture, air filter, and spark plug. Use the correct fuel mixture, clean the air filter, and replace the spark plug.

Splitting Problems

Logs Won’t Split: Check the splitting wedge sharpness, hydraulic pressure, and log size. Sharpen the splitting wedge, increase the hydraulic pressure, and use smaller logs.
Splitting Wedge Jams: Check for obstructions in the splitting area and ensure that the logs are properly positioned. Remove any obstructions and reposition the logs.
Hydraulic System Leaks: Check the hydraulic lines, fittings, and cylinders for leaks. Tighten loose fittings and replace damaged lines or cylinders.

Conveyor Problems

Conveyor Won’t Move: Check the belt tension, motor connection, and control switch. Adjust the belt tension, check the motor connection, and replace the control switch.
Conveyor Belt Slips: Check the belt tension, pulley alignment, and belt condition. Adjust the belt tension, align the pulleys, and replace worn belts.
Conveyor Belt Tears: Check for sharp objects or obstructions on the conveyor belt. Remove any sharp objects and repair or replace the conveyor belt.

Engine Problems

Engine Won’t Start: Check the fuel level, spark plug, and air filter. Add fuel, replace the spark plug, and clean the air filter.
Engine Runs Rough: Check the fuel mixture, spark plug, and air filter. Use the correct fuel mixture, replace the spark plug, and clean the air filter.
Engine Overheats: Check the coolant level, radiator condition, and air filter. Add coolant, clean the radiator, and clean the air filter.

General Tips

Consult the Operator’s Manual: The operator’s manual is your best resource for troubleshooting specific problems. Refer to the manual for detailed instructions and diagrams.
Seek Professional Help: If you are unable to resolve the problem yourself, seek professional help from a qualified mechanic.
Preventive Maintenance: Regular preventive maintenance can help prevent many common problems. Follow the manufacturer’s recommendations for maintenance schedules and procedures.

Tip #7: Cost Management and Resource Optimization

Running a successful firewood operation requires careful cost management and resource optimization. Here are some tips to help you maximize your profits and minimize your expenses.

Sourcing Logs

Free or Low-Cost Logs: Look for free or low-cost logs from tree removals, storm damage, or land clearing projects. Contact local arborists, construction companies, and municipalities to inquire about available logs.
Negotiate Prices: Negotiate prices with log suppliers to get the best possible deal. Consider purchasing logs in bulk to reduce the per-unit cost.
Salvage Wood: Salvage wood from old buildings, fences, or other structures. This can be a cost-effective way to obtain firewood.

Fuel Efficiency

Proper Maintenance: Keep the BC700 and chainsaw properly maintained to maximize fuel efficiency. A well-tuned machine will consume less fuel than a poorly maintained one.
Efficient Cutting Techniques: Use efficient cutting techniques to minimize fuel consumption. Avoid forcing the chainsaw through the wood.
Optimize Production Rate: Optimize the production rate of the BC700 to maximize the amount of firewood produced per gallon of fuel.

Labor Costs

Automation: Use automated equipment, such as the Vermeer BC700, to reduce labor costs.
Teamwork: If you are working with a team, coordinate your efforts to maximize productivity.
Training: Provide proper training to your workers to ensure that they are efficient and safe.

Storage Costs

Efficient Stacking: Use efficient stacking methods to minimize the amount of space required for firewood storage.
Vertical Stacking: Consider using vertical stacking systems to maximize storage capacity.
Weather Protection: Protect firewood from the elements to prevent spoilage and reduce losses.

Marketing and Sales

Competitive Pricing: Research the local market to determine competitive pricing for firewood.
Online Marketing: Use online marketing techniques, such as social media and online advertising, to reach potential customers.
Customer Service: Provide excellent customer service to build customer loyalty and generate repeat business.

Budgeting and Financial Planning

Create a Budget: Create a detailed budget to track your income and expenses.
Track Your Costs: Track your costs carefully to identify areas where you can save money.
Financial Planning: Develop a long-term financial plan to ensure the sustainability of your firewood operation.

Real-World Example: A Small Workshop’s Success Story

I know a small workshop in rural Maine that transformed its firewood operation by implementing these cost management strategies. They started by sourcing free logs from local tree removal companies. Then, they invested in a used Vermeer BC700 and meticulously maintained it to optimize fuel efficiency. They streamlined their stacking process to maximize storage space and developed a strong online presence through social media. As a result, they were able to significantly increase their profits and expand their business.

Next Steps and Additional Resources

Now that you’re armed with these seven must-know arborist tips, it’s time to put them into action! Here are some next steps and additional resources to help you on your wood processing journey:

Practice: Practice operating the Vermeer BC700 and chainsaw to improve your skills and confidence.
Experiment: Experiment with different stacking methods to find the one that works best for you.
Network: Network with other arborists and firewood producers to share knowledge and best practices.
Stay Updated: Stay updated on the latest technologies and techniques in the wood processing industry.

Suppliers of Logging Tools and Equipment

Vermeer: www.vermeer.com (For Vermeer BC700 and other wood processing equipment)
Stihl: www.stihl.com (For chainsaws and other logging tools)
Husqvarna: www.husqvarna.com (For chainsaws and other logging tools)
Baileys: www.baileysonline.com (For a wide range of logging tools and equipment)

Drying Equipment Rental Services

Local Equipment Rental Companies: Search online for equipment rental companies in your area that offer firewood drying equipment.
Specialty Drying Equipment Suppliers: Some companies specialize in manufacturing and renting firewood drying kilns.

Online Forums and Communities

Arboristsite.com: A popular online forum for arborists and tree care professionals.
Firewoodhoarders.com: An online community dedicated to firewood enthusiasts.

By following these tips and utilizing these resources, you’ll be well on your way to mastering the art of wood processing and producing high-quality firewood efficiently and safely. Happy processing!