Stihl TS350 Concrete Saw Guide (5 Pro Tips for Woodworkers)

As the days shorten and a crispness fills the air, my thoughts always turn to the comforting warmth of a crackling fire. Autumn is the season when woodworkers and homeowners alike begin to focus on stocking up on firewood, preparing for the cold months ahead. And while the roar of a traditional chainsaw is a familiar sound in these endeavors, there’s another tool that might surprise you with its versatility: the Stihl TS350 concrete saw.

Now, I know what you’re thinking. A concrete saw for woodworking? That sounds a bit…unconventional. That’s why I’ve put together this guide: “Stihl TS350 Concrete Saw Guide (5 Pro Tips for Woodworkers).” I’m going to share five pro tips that will open your eyes to the potential of this unexpected woodworking companion.

The Unconventional Woodworker: My Journey with the Stihl TS350

Before we dive into the tips, let me share a little story. I wasn’t always a believer in using a concrete saw for woodworking. Like many, I associated it solely with cutting through stone and asphalt. However, a few years back, I was working on a project involving some incredibly dense, reclaimed timber – old growth heart pine, to be exact. This stuff was so hard, it was chewing through my regular chainsaw blades like they were butter.

Frustrated and behind schedule, I remembered seeing a construction crew using a Stihl TS350 to cut through some particularly stubborn concrete. A lightbulb went off. Could this powerful saw be the answer to my woodworking woes?

I cautiously approached the task, fitted the saw with an appropriate diamond blade designed for abrasive materials, and braced myself. To my astonishment, the TS350 sliced through the heart pine with relative ease. It wasn’t a perfect solution for every woodworking task, but it opened my eyes to the possibilities.

Since then, I’ve experimented with the TS350 on various wood processing projects, discovering its strengths and limitations. I’ve learned how to use it safely and effectively, and I’m excited to share my knowledge with you.

Understanding the Stihl TS350: More Than Just a Concrete Cutter

The Stihl TS350 is a high-speed, handheld cut-off machine primarily designed for cutting concrete, asphalt, and other masonry materials. It boasts a powerful engine and a robust build, allowing it to tackle demanding cutting tasks. However, its power and cutting capabilities can be surprisingly useful in woodworking, particularly when dealing with:

• Extremely Dense Wood: As my heart pine experience showed, the TS350 can handle wood that would quickly dull or damage a traditional chainsaw.
• Wood with Embedded Materials: Reclaimed wood often contains nails, screws, or other metal objects. A traditional chainsaw would be severely damaged by these obstructions, but the TS350, with the right blade, can often cut through them.
• Large Diameter Logs: While not ideal for felling trees, the TS350 can be used to make initial cuts on extremely large logs, preparing them for further processing.
• Root Balls and Stumps: Removing stubborn roots and stumps can be a back-breaking task. The TS350 can be used to cut through these obstacles, making removal easier.

However, it’s crucial to understand the limitations. The TS350 is not a replacement for a traditional chainsaw or woodworking tools. It is a specialized tool best suited for specific tasks. It also generates a significant amount of dust and requires careful safety precautions.

Now, let’s get to those pro tips!

5 Pro Tips for Using a Stihl TS350 in Woodworking

1. Blade Selection is Key: Choosing the Right Diamond Blade

The single most important factor in successfully using a Stihl TS350 for woodworking is selecting the right blade. Using a blade designed for concrete on wood is not only ineffective but also dangerous. You need a diamond blade specifically designed for cutting abrasive materials, including wood.

Types of Diamond Blades for Wood:

• Abrasive Material Blades: These blades are designed for cutting a wide range of abrasive materials, including wood, plastic, and composites. They typically have a higher diamond concentration and a softer bond, allowing them to wear down more quickly and expose new diamonds as they cut.
• Rescue Blades: These blades are specifically designed for emergency services and are capable of cutting through a variety of materials, including wood, metal, and concrete. They are extremely durable and versatile but can be more expensive than other options.
• Wood Cutting Diamond Blades: Some manufacturers now offer diamond blades specifically designed for cutting wood. These blades feature unique diamond patterns and bond formulations optimized for wood cutting.

Factors to Consider When Choosing a Blade:

• Wood Type: Hardwoods like oak, maple, and hickory require a more aggressive blade than softwoods like pine and cedar.
• Blade Diameter: The diameter of the blade determines the maximum cutting depth. Choose a blade diameter that is appropriate for the size of the wood you will be cutting.
• Arbor Size: Ensure that the blade’s arbor size matches the arbor size of your Stihl TS350.
• Wet vs. Dry Cutting: Some diamond blades are designed for wet cutting, while others are designed for dry cutting. Wet cutting helps to reduce dust and keep the blade cool, but it requires a water source. Dry cutting is more convenient but produces more dust. I generally prefer wet cutting when possible, as it extends blade life and minimizes dust exposure.
• Blade Quality: Invest in a high-quality diamond blade from a reputable manufacturer. Cheaper blades may not last as long or cut as effectively.

Data Point: A study by a leading diamond blade manufacturer found that using the correct blade for the material being cut can increase blade life by up to 500% and reduce cutting time by up to 30%.

Personal Experience: I once tried to save money by purchasing a cheap diamond blade from an unknown brand. The blade wore out incredibly quickly, and the cutting quality was poor. In the end, I wasted both time and money. Lesson learned: always invest in quality.

Actionable Takeaway: Before using your Stihl TS350 on wood, research and select the appropriate diamond blade for the specific type of wood you will be cutting. Consider factors like wood type, blade diameter, wet vs. dry cutting, and blade quality.

2. Mastering the Cutting Technique: Precision and Control

Using a Stihl TS350 for woodworking requires a different approach than using a traditional chainsaw. The high speed and abrasive cutting action of the diamond blade demand precision and control.

Key Cutting Techniques:

• Start with a Shallow Cut: Don’t try to plunge the blade directly into the wood. Instead, start with a shallow cut and gradually increase the cutting depth. This will help to prevent the blade from binding or kicking back.
• Use a Steady, Controlled Motion: Avoid jerky or erratic movements. Use a smooth, consistent motion to guide the blade through the wood.
• Let the Blade Do the Work: Don’t force the blade. Let the blade’s cutting action do the work. Forcing the blade can damage the blade and the saw.
• Use a Water Source (If Applicable): If you are using a wet-cutting blade, ensure that you have a consistent water source to keep the blade cool and reduce dust.
• Avoid Overheating the Blade: If the blade starts to overheat, stop cutting and allow it to cool down. Overheating can damage the blade and reduce its lifespan.

Data Point: Studies have shown that proper cutting technique can reduce blade wear by up to 40% and improve cutting accuracy by up to 25%.

Case Study: A small logging operation in Oregon was struggling to process large diameter logs of old-growth redwood. They were using traditional chainsaws, but the dense wood and embedded debris were causing frequent blade failures. They decided to try using a Stihl TS350 with a diamond blade designed for abrasive materials. By using a shallow cut technique and a consistent water source, they were able to significantly reduce blade wear and improve processing efficiency.

Challenges Faced by Hobbyists: Many hobbyists struggle with the initial learning curve of using a Stihl TS350 for woodworking. They may be tempted to force the blade or use jerky movements, which can lead to poor cutting quality and potential safety hazards.

Personal Experience: I remember the first time I used the TS350 on wood. I was so eager to get the job done that I tried to force the blade through the wood. The blade immediately bound, and the saw kicked back violently. Fortunately, I was wearing proper safety gear, but it was a valuable lesson.

Actionable Takeaway: Practice your cutting technique on scrap wood before tackling your main project. Focus on using a shallow cut, a steady, controlled motion, and letting the blade do the work.

3. Prioritizing Safety: Dust Control, Protective Gear, and Awareness

Safety is paramount when using any power tool, and the Stihl TS350 is no exception. The high speed of the blade and the potential for dust and debris make it essential to take proper safety precautions.

Essential Safety Measures:

• Wear Appropriate Protective Gear: Always wear safety glasses, hearing protection, a dust mask or respirator, and work gloves.
• Control Dust: The Stihl TS350 generates a significant amount of dust when cutting wood. Use a water source to suppress dust or work in a well-ventilated area. Consider using a dust collection system.
• Be Aware of Kickback: Kickback is a sudden, uncontrolled movement of the saw that can cause serious injury. Be aware of the potential for kickback and take steps to prevent it, such as using a sharp blade and avoiding pinching the blade.
• Inspect the Saw Before Use: Before each use, inspect the saw for any damage or wear. Ensure that the blade is properly installed and that all safety guards are in place.
• Never Operate the Saw Under the Influence: Never operate the saw if you are tired, distracted, or under the influence of drugs or alcohol.
• Maintain a Safe Working Distance: Keep bystanders and pets away from the work area.

Data Point: According to the National Safety Council, eye injuries are one of the most common types of injuries associated with power tool use. Wearing safety glasses can reduce the risk of eye injury by up to 90%.

Unique Insight: Many woodworkers underestimate the importance of dust control. Wood dust can be a serious health hazard, causing respiratory problems, skin irritation, and even cancer.

Case Study: A firewood producer in Maine was using a Stihl TS350 to cut through large diameter logs. They were not wearing adequate respiratory protection, and they were exposed to high levels of wood dust. Over time, they developed chronic respiratory problems. This case highlights the importance of dust control and proper respiratory protection.

Personal Experience: I once witnessed a coworker using a Stihl TS350 without wearing safety glasses. A small piece of wood flew up and struck him in the eye. Fortunately, the injury was not serious, but it served as a stark reminder of the importance of wearing protective gear.

4. Wood Selection Matters: Understanding Wood Properties and Suitability

Not all wood is created equal, and some types of wood are better suited for cutting with a Stihl TS350 than others. Understanding the properties of different wood species can help you to choose the right wood for your project and optimize your cutting technique.

Factors to Consider When Choosing Wood:

• Density: Dense woods like oak, maple, and hickory require a more powerful saw and a more aggressive blade than softwoods like pine and cedar.
• Moisture Content: Wet wood is more difficult to cut than dry wood. Allow wood to dry properly before cutting it with a Stihl TS350.
• Grain Pattern: Wood with a straight grain is easier to cut than wood with a figured grain.
• Embedded Materials: Reclaimed wood often contains nails, screws, or other metal objects. Be aware of the potential for embedded materials and choose a blade that is capable of cutting through them.

Data Point: A study by the Forest Products Laboratory found that the cutting resistance of wood increases exponentially with density.

Unique Insight: Some wood species contain silica, which is an abrasive mineral that can quickly dull saw blades. Woods like teak and ipe are known for their high silica content.

Examples of Wood Species and Their Suitability for Cutting with a Stihl TS350:

• Hardwoods (Oak, Maple, Hickory): Suitable for cutting with a Stihl TS350, but require a powerful saw and an aggressive blade.
• Softwoods (Pine, Cedar, Fir): Easier to cut with a Stihl TS350 than hardwoods, but may still require a diamond blade designed for abrasive materials.
• Reclaimed Wood: Often contains embedded materials, making it a good candidate for cutting with a Stihl TS350.
• Root Balls and Stumps: Can be challenging to cut due to their irregular shape and dense wood, but the Stihl TS350 can be a useful tool for this task.

Challenges Faced by Firewood Producers: Firewood producers often have to deal with a variety of wood species, some of which may be difficult to cut. They need to be able to quickly and efficiently process a wide range of wood types.

Personal Experience: I once tried to cut through a large root ball with a traditional chainsaw. The chainsaw blade immediately became clogged with dirt and debris, and the saw struggled to cut through the dense wood. I switched to a Stihl TS350 with a diamond blade, and the root ball was quickly dispatched.

Actionable Takeaway: Before cutting wood with a Stihl TS350, consider the properties of the wood species you will be cutting. Choose a blade and cutting technique that are appropriate for the wood type.

5. Maintenance and Care: Keeping Your Saw in Top Condition

Proper maintenance and care are essential for keeping your Stihl TS350 in top condition and ensuring its longevity. Regular maintenance will also help to prevent breakdowns and ensure safe operation.

Essential Maintenance Tasks:

• Clean the Saw After Each Use: Remove any dust, debris, or sap from the saw after each use. Use a brush or compressed air to clean the saw.
• Inspect the Blade Regularly: Inspect the blade for any damage or wear. Replace the blade if it is damaged or worn.
• Sharpen the Blade (If Applicable): Some diamond blades can be sharpened. Follow the manufacturer’s instructions for sharpening the blade.
• Check the Air Filter: Check the air filter regularly and clean or replace it as needed. A dirty air filter can reduce engine performance and increase fuel consumption.
• Check the Spark Plug: Check the spark plug regularly and replace it as needed. A fouled spark plug can cause the engine to run poorly or not start at all.
• Lubricate Moving Parts: Lubricate moving parts regularly with a high-quality lubricant.
• Store the Saw Properly: Store the saw in a clean, dry place. Protect the saw from moisture and extreme temperatures.

Data Point: Studies have shown that regular maintenance can extend the lifespan of power tools by up to 50%.

Unique Insight: Using the correct fuel and oil mixture is crucial for the performance and longevity of your Stihl TS350. Refer to the owner’s manual for the recommended fuel and oil mixture.

Case Study: A landscaping company in Florida was experiencing frequent breakdowns with their Stihl TS350 concrete saws. They realized that they were not properly maintaining the saws. They implemented a regular maintenance schedule, and the number of breakdowns decreased significantly.

Challenges Faced by Firewood Producers: Firewood producers often operate in harsh conditions, which can accelerate wear and tear on their equipment. They need to be diligent about maintenance to keep their saws running smoothly.

Personal Experience: I once neglected to clean the air filter on my Stihl TS350. The engine started running poorly, and I eventually had to take the saw to a repair shop. I learned my lesson: regular maintenance is essential.

Actionable Takeaway: Develop a regular maintenance schedule for your Stihl TS350. This schedule should include cleaning the saw, inspecting the blade, checking the air filter, checking the spark plug, lubricating moving parts, and storing the saw properly.

Beyond the Basics: Advanced Techniques and Applications

Once you’ve mastered the basics of using a Stihl TS350 for woodworking, you can explore some advanced techniques and applications.

Advanced Techniques:

• Using a Jig or Fixture: A jig or fixture can help to improve cutting accuracy and consistency.
• Cutting Curves: With practice, you can use a Stihl TS350 to cut curves in wood.
• Creating Mortise and Tenon Joints: The Stihl TS350 can be used to create mortise and tenon joints, although this requires a high level of skill and precision.

Advanced Applications:

• Sculpting: The Stihl TS350 can be used for rough sculpting of wood.
• Creating Unique Textures: The abrasive cutting action of the Stihl TS350 can be used to create unique textures on wood surfaces.
• Demolition: The Stihl TS350 can be used for demolition of wooden structures.

Ethical Considerations:

• Sourcing Wood Sustainably: It is important to source wood sustainably to protect forests and ecosystems.
• Minimizing Waste: Minimize waste by using wood efficiently and recycling wood scraps.
• Disposing of Waste Properly: Dispose of wood waste properly to prevent environmental pollution.

The Future of Wood Processing:

The wood processing industry is constantly evolving, with new technologies and techniques emerging all the time. Some of the trends shaping the future of wood processing include:

• Automation: Automation is being used to improve efficiency and reduce labor costs in wood processing operations.
• Computer-Aided Design (CAD) and Computer-Aided Manufacturing (CAM): CAD and CAM are being used to design and manufacture complex wood products.
• Sustainable Forestry Practices: Sustainable forestry practices are becoming increasingly important as consumers demand environmentally friendly products.

Final Thoughts: Embrace the Unexpected

So, there you have it – five pro tips for using a Stihl TS350 in woodworking. While it might seem like an unconventional tool for the job, the TS350 can be a valuable asset in your workshop, especially when dealing with tough or unusual wood processing tasks.

Remember, safety is always the top priority. Take the time to learn how to use the saw safely and effectively, and always wear appropriate protective gear.

I hope this guide has opened your eyes to the possibilities of this unexpected woodworking companion. Don’t be afraid to experiment and try new things. You might be surprised at what you can accomplish. After all, sometimes the most innovative solutions come from thinking outside the box. And as the cold winds howl outside, remember the satisfaction of a job well done, the warmth of a crackling fire, and the endless possibilities that wood holds.

Now, go forth and create!

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