Stihl 028s Review: Reliable Performance for Wood Processing? (Expert Insights)

Introduction: The Enduring Legacy of the Stihl 028 Super in a World Hungry for Firewood

The aroma of woodsmoke on a crisp winter evening, the satisfying crackle of logs in the hearth – these are experiences deeply ingrained in human history and continue to be relevant across the globe. From the frigid winters of Scandinavia to the chilly nights in the American Midwest, and even in the mountainous regions of developing nations where firewood remains a primary fuel source, the need for efficient and reliable wood processing is constant. Firewood isn’t just a nostalgic comfort; it’s a necessity for heating, cooking, and even powering small industries in many parts of the world. That’s why understanding the tools of the trade, like the Stihl 028 Super chainsaw, is so important.

I’ve spent over 20 years working with wood, from small-scale firewood production for my own home to consulting with small logging operations in the Pacific Northwest. I’ve seen firsthand how the right equipment can make all the difference between a back-breaking chore and a manageable, even enjoyable, task. The Stihl 028 Super, though no longer in production, holds a special place in my experience. It represents a generation of chainsaws built for durability and reliability, qualities that are still highly sought after today.

The User’s Intent: A Deep Dive

Before we get into the nitty-gritty of the chainsaw itself, let’s define the user’s intent behind searching for a “Stihl 028s Review: Reliable Performance for Wood Processing? (Expert Insights).” This isn’t just about curiosity; it’s about a specific need:

Understanding Key Concepts: The Foundation of Wood Processing

Before we dive into the chainsaw specifics, let’s establish a solid foundation of understanding some key concepts in wood processing.

• Green Wood vs. Seasoned Wood: This is a fundamental distinction. Green wood is freshly cut and has a high moisture content, typically 30-60% or even higher, depending on the species. Seasoned wood has been dried to a lower moisture content, usually 20% or less. Green wood is heavier, harder to split, and burns inefficiently, producing more smoke. Seasoned wood is lighter, easier to split, and burns hotter and cleaner. The ideal moisture content for firewood is around 15-20%.
• Hardwood vs. Softwood: Hardwoods come from deciduous trees (trees that lose their leaves annually), like oak, maple, and ash. Softwoods come from coniferous trees (evergreens), like pine, fir, and spruce. Hardwoods are generally denser and burn longer, providing more heat. Softwoods ignite more easily and burn faster, making them good for kindling.
• Felling: The process of cutting down a standing tree.
• Bucking: Cutting a felled tree into shorter, more manageable lengths.
• Limbing: Removing the branches from a felled tree.
• Kerf: The width of the cut made by a saw blade or chainsaw chain.
• Bar Length: The length of the chainsaw guide bar, which determines the maximum diameter of wood that can be cut.
• Chain Pitch: The distance between three consecutive rivets on the chainsaw chain, divided by two. Common pitches are .325″, 3/8″, and .404″.
• Chain Gauge: The thickness of the drive links on the chainsaw chain, which determines the width of the groove in the guide bar. Common gauges are .050″, .058″, and .063″.
• Displacement: The volume of the engine cylinders in a chainsaw, measured in cubic centimeters (cc). Higher displacement generally means more power.
• Powerhead: The main body of the chainsaw, containing the engine, fuel tank, and other components.

The Stihl 028 Super: A Closer Look

The Stihl 028 Super is a mid-range chainsaw that was popular for its versatility and durability. It’s no longer in production, but used models are still readily available. Here’s a breakdown of its key features and specifications:

• Engine Displacement: Approximately 51cc (depending on the specific model year).
• Power Output: Around 3.2 horsepower.
• Weight (Powerhead Only): Approximately 13 pounds.
• Available Bar Lengths: Typically 16″, 18″, and 20″.
• Chain Pitch: Usually .325″ or 3/8″.
• Chain Gauge: Typically .063″.
• Fuel Tank Capacity: Approximately 17 ounces.
• Oil Tank Capacity: Approximately 9 ounces.
• Features:
  • Adjustable Carburetor: Allows for fine-tuning the fuel mixture for optimal performance.
  • Inertia Chain Brake: A safety feature that stops the chain immediately in the event of kickback.
  • Side-Access Chain Tensioner: Makes it easy to adjust the chain tension.
  • Automatic Oiler: Lubricates the chain and bar during operation.
  • Decompression Valve (on some models): Reduces starting effort.

My Personal Experience: I first encountered the Stihl 028 Super while working on a small logging crew in Oregon. We were tasked with clearing brush and small trees from a logging site. The 028 Super was the workhorse of the operation. Its power and reliability impressed me. I remember one particularly challenging day when we were cutting through dense madrone, a notoriously tough hardwood. The 028 Super powered through it without hesitation, while other chainsaws struggled. It was then that I realized the value of a well-built, dependable chainsaw.

Evaluating the Stihl 028 Super: Strengths and Weaknesses

Now, let’s get into the heart of the review: a detailed evaluation of the Stihl 028 Super’s strengths and weaknesses.

Strengths:

• Reliability: This is the 028 Super’s biggest selling point. These chainsaws were built to last. With proper maintenance, they can provide years of reliable service. I’ve seen models that are 30 years old still running strong.
• Power: The 51cc engine provides ample power for a wide range of tasks, from felling small trees to bucking firewood. It can handle both hardwoods and softwoods with ease.
• Durability: The 028 Super is built with high-quality components that can withstand the rigors of heavy use. The engine is robust, and the chassis is well-constructed.
• Ease of Maintenance: The 028 Super is relatively easy to maintain. The carburetor is adjustable, the air filter is easily accessible, and the chain tensioner is conveniently located.
• Availability of Parts: Although the 028 Super is no longer in production, parts are still readily available from online retailers and chainsaw repair shops.
• Price: Used 028 Super chainsaws are typically priced lower than newer models with similar capabilities. This makes them an attractive option for budget-conscious users.

Weaknesses:

• Weight: At approximately 13 pounds (powerhead only), the 028 Super is heavier than some newer chainsaws with similar displacement. This can be a factor for users who are working for extended periods.
• Emissions: The 028 Super is a pre-emission control chainsaw. It produces more exhaust than newer models that are designed to meet stricter environmental standards.
• Starting: The 028 Super can be difficult to start, especially in cold weather. This is a common issue with older chainsaws. A well-tuned carburetor and a strong pull are essential.
• Vibration: The 028 Super has a noticeable amount of vibration, which can cause fatigue during prolonged use. Newer chainsaws often have improved vibration dampening systems.
• Age: Being an older chainsaw, finding one in excellent condition can be challenging. Potential buyers should carefully inspect used models for signs of wear and tear, such as cracks in the plastic housing, excessive engine wear, or damage to the bar and chain.
• Safety Features: While equipped with an inertia chain brake, the 028 Super lacks some of the advanced safety features found on newer chainsaws, such as anti-vibration handles and tool-less chain tensioning.

Case Study: Reviving a Neglected 028 Super

I once acquired a Stihl 028 Super that had been sitting in a barn for over 10 years. It was in rough shape. The fuel lines were cracked, the carburetor was gummed up, and the chain was rusty. Many would have written it off as a lost cause, but I saw potential.

Here’s what I did to revive it:

1. Disassembly and Cleaning: I completely disassembled the chainsaw, cleaning each part thoroughly with carburetor cleaner and compressed air.
2. Fuel System Overhaul: I replaced the fuel lines, fuel filter, and carburetor rebuild kit.
3. Ignition System Check: I checked the spark plug and ignition coil, replacing them as needed.
4. Chain and Bar Maintenance: I sharpened the chain, cleaned the bar, and lubricated the sprocket.
5. Reassembly and Tuning: I reassembled the chainsaw, adjusted the carburetor, and tested its performance.

After a few hours of work, the 028 Super was running like new. It’s a testament to the durability of these machines. This experience reinforced my belief that with a little effort, an old 028 Super can be brought back to life and provide years of reliable service.

Wood Processing Techniques: Putting the Stihl 028 Super to Work

Now that we’ve examined the chainsaw itself, let’s discuss some wood processing techniques where the Stihl 028 Super can excel.

Felling Small Trees

The 028 Super is well-suited for felling trees up to 12-14 inches in diameter. Here’s a step-by-step guide:

1. Safety First: Wear appropriate safety gear, including a helmet, eye protection, hearing protection, gloves, and chainsaw chaps. Clear the area around the tree of any obstacles.
2. Planning the Fall: Determine the direction you want the tree to fall. Consider the lean of the tree, the wind direction, and the presence of any obstacles.
3. Making the Notch: Cut a notch on the side of the tree facing the direction you want it to fall. The notch should be about one-third of the tree’s diameter. The top cut of the notch should be angled downwards at approximately 45 degrees, and the bottom cut should be horizontal.
4. Making the Back Cut: Make a back cut on the opposite side of the tree, slightly above the bottom of the notch. Leave a hinge of wood (about 10% of the tree’s diameter) to control the direction of the fall.
5. Felling the Tree: As you complete the back cut, the tree should begin to fall in the direction of the notch. Use wedges if necessary to help guide the fall.
6. Important Considerations:
   • Hinge Wood: The hinge wood is crucial for controlling the fall of the tree. If the hinge is too thick, the tree may not fall in the desired direction. If the hinge is too thin, the tree may twist and fall unpredictably.
   • Kickback: Kickback is a dangerous phenomenon that occurs when the tip of the chainsaw bar contacts an object, causing the chainsaw to suddenly jump back towards the operator. Be aware of the risk of kickback and take steps to avoid it.
   • Widow Makers: Be aware of dead or broken branches that may fall during the felling process. These “widow makers” can be extremely dangerous.

Bucking Logs into Firewood

The 028 Super is also excellent for bucking logs into firewood lengths. Here’s how:

1. Safety First: Wear appropriate safety gear. Ensure the log is stable and won’t roll or shift during cutting.
2. Determining Length: Decide on the desired length of your firewood. A common length is 16 inches, but this can vary depending on the size of your wood stove or fireplace.
3. Supporting the Log: Use supports to keep the log off the ground and prevent the chainsaw from contacting the soil. This will help to protect the chain from damage.
4. Making the Cuts: Make clean, straight cuts through the log at the desired intervals.
5. Avoiding Pinching: Pinching occurs when the weight of the log causes the cut to close, trapping the chainsaw bar. To avoid pinching, use wedges to keep the cut open or cut from the top and bottom of the log.
6. The “Noodle Cut” Technique: For larger logs, consider using the “noodle cut” technique. This involves making a series of overlapping cuts that create a “noodle” of wood, which can then be easily removed. This technique reduces the risk of pinching and makes it easier to cut through thick logs.

Limbing

Limbing involves removing the branches from a felled tree. The Stihl 028 Super is well-suited for this task.

1. Safety First: Wear appropriate safety gear. Be aware of the risk of kickback and avoid cutting with the tip of the bar.
2. Working from the Base to the Top: Start at the base of the tree and work your way towards the top, removing the branches as you go.
3. Cutting on the Compression Side: When cutting branches that are under tension, cut on the compression side first to prevent the branch from splintering or kicking back.
4. Supporting Branches: Support large branches before cutting them to prevent them from falling unexpectedly.
5. Using the “Bumper Spike”: The bumper spike (also known as a felling dog) can be used to provide leverage and stability when limbing.

Firewood Preparation: From Log to Hearth

Once you’ve felled, bucked, and limbed your trees, the next step is to prepare the firewood for burning. This involves splitting the wood and allowing it to season (dry).

Splitting Firewood

Splitting firewood can be a physically demanding task, but it’s essential for preparing wood for burning. The 028 Super is not directly involved in splitting, but the size of the rounds you buck will influence how easily they can be split.

• Manual Splitting:
  • Axe Selection: Choose an axe that is appropriate for the size and type of wood you are splitting. A splitting axe with a heavy head and a wide blade is ideal for splitting large rounds of hardwood. A lighter axe is better for splitting smaller rounds of softwood.
  • Splitting Maul: A splitting maul is a heavier version of a splitting axe, designed for splitting very large or difficult-to-split rounds.
  • Technique: Place the round of wood on a solid surface, such as a splitting stump. Position the axe blade on the round and swing with force, aiming for the center. Use a chopping block of sufficient size.
  • Safety: Wear appropriate safety gear, including eye protection and gloves. Be aware of your surroundings and ensure that there are no obstacles in your swing path.
• Hydraulic Log Splitters:
  • Types: Hydraulic log splitters are available in a variety of sizes and configurations, from small electric models to large gas-powered models.
  • Tonnage: Choose a log splitter with sufficient tonnage for the size and type of wood you are splitting. A 20-ton splitter is typically sufficient for most firewood applications.
  • Operation: Place the round of wood on the log splitter’s splitting wedge and activate the hydraulic ram. The ram will push the wood against the wedge, splitting it in two.
  • Safety: Follow the manufacturer’s instructions carefully when operating a hydraulic log splitter. Wear appropriate safety gear and keep your hands clear of the splitting wedge.

My Experience with Log Splitters: I’ve used both manual and hydraulic log splitters extensively. While manual splitting can be a good workout, it’s not practical for processing large quantities of firewood. A hydraulic log splitter significantly increases efficiency and reduces the risk of injury. I’ve found that a 25-ton gas-powered splitter is ideal for handling the large rounds of oak and maple that are common in my area. The initial investment is higher, but the time and effort saved are well worth it.

Seasoning Firewood

Seasoning firewood is the process of drying it to reduce its moisture content. This is essential for efficient and clean burning.

• Stacking: Stack the firewood in a location that is exposed to sunlight and wind. This will help to accelerate the drying process.
• Air Circulation: Ensure that there is good air circulation around the firewood stack. This can be achieved by stacking the wood on pallets or using spacers between rows.
• Covering: Cover the top of the firewood stack to protect it from rain and snow. This will prevent the wood from reabsorbing moisture.
• Drying Time: The amount of time it takes to season firewood depends on the type of wood, the climate, and the stacking method. Hardwoods typically take longer to season than softwoods. In general, firewood should be seasoned for at least six months, and preferably for a year or more.
• Measuring Moisture Content: A moisture meter can be used to measure the moisture content of firewood. The ideal moisture content for firewood is around 15-20%.

A Note on Wood Types and Drying: Different wood species dry at different rates. For example, oak can take significantly longer to season than birch. This is due to the density and cell structure of the wood. It’s important to consider the type of wood you are processing when estimating drying times.

Firewood Stacking Techniques: Maximizing Space and Airflow

The way you stack your firewood can significantly impact its drying time and the amount of space it occupies. Here are a few popular stacking methods:

• The Traditional Row Stack: This is the most common method. Simply stack the wood in rows, leaving space between the rows for air circulation.
• The “Holz Hausen”: This German method involves stacking the wood in a circular shape, with the pieces angled inwards. This creates a stable and well-ventilated stack.
• The “Rick”: A rick is a single row of firewood, typically four feet high and eight feet long. Several ricks can be stacked side-by-side to create a larger pile.

My Favorite Stacking Method: I personally prefer the “Holz Hausen” method. It’s aesthetically pleasing, provides excellent air circulation, and is surprisingly stable. It does require a bit more effort to build, but the benefits are worth it. I also use pallets as a base to keep the wood off the ground and prevent rot.

Safety Considerations: A Paramount Concern

Safety should always be the top priority when working with chainsaws and wood processing equipment. Here are some essential safety considerations:

• Personal Protective Equipment (PPE): Always wear appropriate PPE, including:
  • Helmet: To protect your head from falling branches.
  • Eye Protection: Safety glasses or a face shield to protect your eyes from flying debris.
  • Hearing Protection: Earplugs or earmuffs to protect your hearing from the loud noise of the chainsaw.
  • Gloves: To protect your hands from cuts and abrasions.
  • Chainsaw Chaps: To protect your legs from chainsaw cuts.
  • Steel-Toed Boots: To protect your feet from falling logs.
• Chainsaw Safety:
  • Read the Manual: Familiarize yourself with the chainsaw’s operating manual before using it.
  • Inspect the Chainsaw: Before each use, inspect the chainsaw for any damage or wear. Check the chain tension, the bar lubrication, and the condition of the chain.
  • Start the Chainsaw Safely: Start the chainsaw on the ground, with the chain brake engaged.
  • Maintain a Firm Grip: Always maintain a firm grip on the chainsaw with both hands.
  • Be Aware of Kickback: Be aware of the risk of kickback and take steps to avoid it.
  • Never Cut Above Shoulder Height: This increases the risk of losing control of the chainsaw.
  • Never Cut with One Hand: This is extremely dangerous.
  • Carry the Chainsaw Safely: When carrying the chainsaw, engage the chain brake and keep the bar pointed away from your body.
• Hydraulic Log Splitter Safety:
  • Read the Manual: Familiarize yourself with the log splitter’s operating manual before using it.
  • Wear Safety Glasses: To protect your eyes from flying debris.
  • Keep Hands Clear: Keep your hands clear of the splitting wedge at all times.
  • Never Operate Alone: It’s always a good idea to have someone nearby when operating a log splitter in case of an emergency.
  • Maintain the Splitter: Regularly inspect the log splitter for any damage or wear.

First Aid Kit: Always have a well-stocked first aid kit on hand when working with chainsaws and wood processing equipment.

Maintaining the Stihl 028 Super: Ensuring Longevity

Proper maintenance is essential for ensuring the longevity and reliable performance of your Stihl 028 Super. Here are some key maintenance tasks:

• Chain Sharpening: A sharp chain is essential for efficient cutting and safety. Sharpen the chain regularly using a chainsaw file or a chain grinder. A dull chain increases the risk of kickback and puts unnecessary strain on the engine.
• Bar Maintenance: Clean the chainsaw bar regularly and check for wear. Remove any burrs or damage with a file. Lubricate the bar sprocket regularly.
• Air Filter Cleaning: Clean the air filter regularly to ensure proper airflow to the engine. A dirty air filter can reduce engine power and increase fuel consumption.
• Spark Plug Replacement: Replace the spark plug annually or as needed. A fouled spark plug can cause starting problems and reduced engine performance.
• Fuel Filter Replacement: Replace the fuel filter annually to prevent debris from entering the carburetor.
• Carburetor Adjustment: Adjust the carburetor as needed to ensure proper fuel mixture. A properly adjusted carburetor will improve engine performance and reduce emissions.
• Chain Oiler Maintenance: Ensure that the chain oiler is functioning properly. A properly lubricated chain will last longer and cut more efficiently.
• Storage: When storing the chainsaw for extended periods, drain the fuel tank and run the engine until it stalls. This will prevent the fuel from gumming up the carburetor. Store the chainsaw in a dry place.

My Maintenance Routine: I have a specific routine for maintaining my chainsaws. After each use, I clean the air filter, sharpen the chain, and inspect the bar. Every month, I replace the fuel filter and spark plug. Annually, I rebuild the carburetor and replace the fuel lines. This routine ensures that my chainsaws are always in top condition and ready to tackle any job.

Strategic Advantages of Efficient Wood Processing

Efficient wood processing offers several strategic advantages, both for individuals and for small businesses:

• Cost Savings: Producing your own firewood can save you a significant amount of money compared to buying it from a supplier.
• Energy Independence: Having a reliable source of firewood can provide energy independence in the event of power outages or fuel shortages.
• Environmental Benefits: Burning wood can be a carbon-neutral energy source, especially if the wood is harvested sustainably.
• Health Benefits: The physical activity involved in wood processing can provide numerous health benefits.
• Business Opportunities: Small-scale firewood production can be a viable business opportunity, especially in areas where firewood is in high demand.

A Case Study in Sustainable Firewood Production: I consulted with a small logging company that was looking to diversify its operations by producing firewood. We developed a sustainable harvesting plan that focused on thinning out overcrowded stands of trees and removing dead or diseased trees. This not only provided a source of firewood but also improved the health and vigor of the forest. We also implemented efficient wood processing techniques to minimize waste and maximize productivity. The result was a profitable and environmentally responsible firewood business.

• Assess Your Needs: Determine your firewood needs and the types of wood you will be processing.
• Evaluate Your Budget: Determine how much you are willing to spend on equipment and supplies.
• Find a Stihl 028 Super (or another suitable chainsaw): Look for a used Stihl 028 Super in good condition, or consider purchasing a newer chainsaw with similar capabilities.
• Gather Your Safety Gear: Invest in appropriate safety gear, including a helmet, eye protection, hearing protection, gloves, and chainsaw chaps.
• Practice Safe Techniques: Practice safe chainsaw handling and wood processing techniques.
• Start Small: Begin with small projects and gradually increase the scale of your operations as you gain experience.
• Seek Expert Advice: Don’t hesitate to seek advice from experienced wood processors or chainsaw repair shops.

Conclusion: The Enduring Value of a Reliable Chainsaw

The Stihl 028 Super, while no longer in production, remains a testament to the value of a well-built, reliable chainsaw. Its durability, power, and ease of maintenance make it a worthwhile option for anyone looking to process wood for firewood or other purposes. By understanding the chainsaw’s strengths and weaknesses, and by employing safe and efficient wood processing techniques, you can harness the power of the Stihl 028 Super and enjoy the warmth and comfort of a wood-burning fire. Remember to prioritize safety, maintain your equipment, and practice sustainable harvesting methods. With a little effort and knowledge, you can become a skilled and responsible wood processor. The journey from standing tree to crackling fire is a rewarding one, connecting us to a tradition that stretches back centuries. And with a reliable tool like the Stihl 028 Super (or its modern equivalent), that journey becomes all the more enjoyable.

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