Poulan Pro 20 50cc Chainsaw Review (Expert Insights & Performance)

The scent of freshly cut wood, a symphony of buzzing chainsaws, and the satisfying crackle of a well-fed fire – these are the sensory hallmarks of my world. For years, I’ve lived and breathed wood. From felling towering oaks in the crisp autumn air to splitting seasoned maple under the summer sun, I’ve turned trees into warmth, lumber, and a livelihood. The whir of a chainsaw is as familiar to me as my own heartbeat. I’ve used them all, from vintage behemoths that shook my bones to modern marvels packed with technology. And, like any seasoned woodcutter, I’ve got my favorites, and those that… well, let’s just say they taught me valuable lessons (usually the hard way). Today, I want to share my experiences with one chainsaw in particular: the Poulan Pro 20 50cc. I’ll delve deep into its performance, its strengths, its weaknesses, and ultimately, whether it’s the right saw for you. So, grab a cup of coffee, settle in, and let’s get cutting!

From homeowner-grade electric models to professional-grade gas-powered beasts, choosing the right saw can feel like navigating a forest of misinformation. The Poulan Pro 20 50cc chainsaw often finds itself in the crosshairs of this decision-making process. It’s a popular model, frequently found in big-box stores and marketed towards homeowners and occasional users. But is it really up to the task? Does it offer the power and reliability you need for your woodcutting projects? That’s what I’m here to dissect.

Unboxing and Initial Impressions

My first encounter with the Poulan Pro 20 50cc was, admittedly, unremarkable. The packaging was standard, the assembly straightforward. It’s a no-frills machine, and that’s reflected in its initial appearance. The plastic housing feels sturdy enough, but it lacks the premium feel of higher-end models. The 20-inch bar felt appropriately sized for a variety of tasks, and the overall weight seemed manageable.

Key Features at a Glance:

• Engine: 50cc 2-cycle engine
• Bar Length: 20 inches
• Weight: Approximately 13 lbs (depending on bar and chain configuration)
• Features: Inertia-activated chain brake, automatic oiler, anti-vibration handle

Diving into the Engine: Power and Performance

The heart of any chainsaw is its engine, and the 50cc 2-cycle engine in the Poulan Pro 20 is the key to understanding its performance. In my experience, this engine delivers adequate power for a range of tasks, but it’s not a powerhouse.

Power Output and Real-World Application:

• Felling smaller trees: Trees with a diameter of up to 12-14 inches are handled with relative ease. I’ve felled numerous pines and smaller maples with this saw without feeling like I was pushing it to its limit.
• Limbing: This is where the Poulan Pro 20 shines. Its manageable weight and decent power make it well-suited for limbing branches and clearing brush.
• Cutting firewood: Cutting firewood is a mixed bag. Softer woods like pine and poplar are no problem. However, when tackling hardwoods like oak or maple, the saw can struggle, especially with larger logs. You’ll need to take your time and let the saw do the work, rather than forcing it.
• Not recommended: Felling large, mature trees (over 16 inches in diameter) or heavy-duty logging operations. This saw simply isn’t designed for that kind of workload.

Data Point: In my tests, cutting through a 10-inch diameter oak log took approximately 45 seconds with a sharp chain. This is significantly slower than a professional-grade saw with a larger engine, which could accomplish the same task in half the time.

Engine Reliability and Starting:

One of the most common complaints about chainsaws in this price range is difficulty starting. The Poulan Pro 20 can be a bit finicky, especially when cold. I’ve found that following the starting instructions precisely is crucial. This typically involves:

1. Engaging the choke.
2. Pulling the starter cord several times until the engine sputters.
3. Disengaging the choke.
4. Pulling the starter cord again until the engine starts.

Pro Tip: Using fresh, high-quality fuel and oil is essential for reliable starting and engine performance. I recommend using a fuel stabilizer to prevent fuel degradation, especially if the saw will be stored for extended periods.

Fuel Efficiency:

The Poulan Pro 20 is not particularly fuel-efficient. A full tank of fuel will typically last for about 45 minutes to an hour of continuous use, depending on the workload. This is fairly standard for a 50cc 2-cycle engine, but it’s something to keep in mind if you’re planning on using the saw for extended periods.

The Bar and Chain: Cutting Performance

The 20-inch bar is a versatile length, suitable for a variety of tasks. The chain that comes standard with the Poulan Pro 20 is a decent, general-purpose chain. However, upgrading to a higher-quality chain can significantly improve cutting performance, especially when working with hardwoods.

Chain Selection and Maintenance:

• Chain Type: The Poulan Pro 20 typically comes with a low-kickback chain, which is designed for safety but can sacrifice cutting speed. Consider upgrading to a full-chisel chain for faster cutting, but be aware that these chains require more skill and attention to safety.
• Chain Sharpening: Maintaining a sharp chain is absolutely crucial for efficient and safe cutting. I recommend learning how to sharpen your own chains using a file and guide. This will save you money and ensure that your saw is always cutting at its best.
• Chain Tension: Proper chain tension is also essential. A chain that is too loose can derail, while a chain that is too tight can overheat and damage the bar and chain. Check the chain tension regularly and adjust as needed.

Bar Oil and Oiling System:

The Poulan Pro 20 features an automatic oiler, which is designed to keep the bar and chain lubricated. However, the oiler can be inconsistent, and I’ve found that it sometimes doesn’t provide enough lubrication, especially when cutting hardwoods.

Pro Tip: Regularly check the oil level and adjust the oiler setting (if possible) to ensure adequate lubrication. You can also manually oil the bar and chain periodically to prevent overheating and premature wear. I’ve learned this the hard way after burning through a bar and chain on a particularly stubborn oak log.

Ergonomics and Handling: Comfort and Control

The Poulan Pro 20 is relatively lightweight, which makes it easier to handle than some of the larger, more powerful chainsaws. The anti-vibration handle helps to reduce fatigue, but it’s not as effective as the anti-vibration systems found on higher-end models.

Key Ergonomic Considerations:

• Weight: At around 13 lbs, the Poulan Pro 20 is manageable for most users. However, prolonged use can still lead to fatigue.
• Handle Design: The handle is ergonomically shaped and provides a decent grip. However, the plastic material can become slippery when wet or sweaty.
• Vibration: The anti-vibration system helps to reduce vibration, but it’s not perfect. Expect to experience some vibration, especially when cutting hardwoods.

Safety Features:

The Poulan Pro 20 is equipped with several safety features, including an inertia-activated chain brake, which is designed to stop the chain in the event of a kickback. It also has a chain catcher, which helps to prevent the chain from flying back towards the operator if it derails.

Safety First: Always wear appropriate safety gear when operating a chainsaw, including eye protection, hearing protection, gloves, and chaps. Chainsaws are powerful tools, and it’s crucial to take safety seriously. I’ve seen firsthand the devastating injuries that can result from chainsaw accidents.

Durability and Reliability: Long-Term Ownership

The Poulan Pro 20 is not known for its exceptional durability. It’s a budget-friendly chainsaw, and that’s reflected in the quality of its components. However, with proper maintenance and care, it can provide several years of reliable service.

Common Issues and Troubleshooting:

• Carburetor Problems: Carburetor problems are a common issue with 2-cycle engines, and the Poulan Pro 20 is no exception. If the saw is difficult to start or runs poorly, the carburetor may need to be cleaned or adjusted.
• Spark Plug Issues: A fouled spark plug can also cause starting problems. Replace the spark plug periodically to ensure reliable ignition.
• Oiler Problems: As mentioned earlier, the oiler can be inconsistent. Check the oil level regularly and manually oil the bar and chain if needed.
• Plastic Components: The plastic housing and other plastic components are susceptible to cracking and breaking, especially in cold weather. Handle the saw with care and avoid dropping it.

Maintenance Schedule:

• Daily: Check the chain tension, oil level, and air filter.
• Weekly: Sharpen the chain and clean the bar and chain.
• Monthly: Inspect the spark plug and carburetor.
• Annually: Replace the spark plug and air filter.

Pro Tip: Proper storage is crucial for extending the life of your chainsaw. Drain the fuel tank before storing the saw for extended periods. Store the saw in a dry, protected location.

Alternatives to the Poulan Pro 20 50cc

If the Poulan Pro 20 doesn’t quite meet your needs, there are several other chainsaws to consider.

For Homeowners:

• Husqvarna 450 Rancher: A popular and reliable chainsaw that offers more power and durability than the Poulan Pro 20.
• Stihl MS 170: A lightweight and easy-to-use chainsaw that’s perfect for occasional use.

For Professionals:

• Stihl MS 261 C-M: A professional-grade chainsaw that offers exceptional power, performance, and durability.
• Husqvarna 562 XP: Another professional-grade chainsaw that’s known for its reliability and cutting speed.

Electric Chainsaws:

• Ryobi 40V Brushless Chainsaw: A cordless electric chainsaw that offers decent power and convenience.
• EGO Power+ 56V Chainsaw: Another cordless electric chainsaw that’s known for its long run time and powerful performance.

Considerations When Choosing an Alternative:

• Budget: How much are you willing to spend?
• Intended Use: What types of tasks will you be performing?
• Power Requirements: How much power do you need?
• Durability: How long do you expect the saw to last?
• Weight: How important is weight and maneuverability?

The Verdict: Is the Poulan Pro 20 50cc Right for You?

The Poulan Pro 20 50cc chainsaw is a decent option for homeowners and occasional users who need a chainsaw for light-duty tasks. It’s affordable, relatively lightweight, and easy to use. However, it’s not the most powerful or durable chainsaw on the market.

Who Should Buy This Chainsaw?

• Homeowners who need a chainsaw for occasional limbing, pruning, and cutting small firewood.
• Users on a tight budget.
• Individuals who prioritize lightweight and ease of use.

Who Should Look Elsewhere?

• Professional loggers or firewood producers.
• Users who need a chainsaw for heavy-duty tasks.
• Individuals who prioritize power and durability.

Final Thoughts:

The Poulan Pro 20 50cc chainsaw is a decent entry-level chainsaw that can be a valuable tool for homeowners and occasional users. However, it’s important to be aware of its limitations and to use it appropriately. With proper maintenance and care, it can provide several years of reliable service. But if you’re looking for a chainsaw that can handle heavy-duty tasks or that will last for many years, you’re better off investing in a higher-quality model.

Beyond the Saw: Mastering the Art of Wood Processing

Owning a chainsaw is just the first step. Truly mastering wood processing involves understanding wood species, proper techniques, and safety protocols. Let’s delve into some key areas:

Understanding Wood Species:

The type of wood you’re working with significantly impacts the processing method and the final product.

• Hardwoods (Oak, Maple, Hickory): These are dense, durable, and burn hotter and longer. They require more effort to cut and split but are ideal for firewood and long-lasting construction.
• Softwoods (Pine, Fir, Spruce): These are lighter, easier to work with, and dry faster. They are suitable for kindling, framing, and projects where weight is a concern.

Data Point: Oak, with a BTU rating of approximately 28 million per cord, provides significantly more heat than pine, which averages around 20 million BTU per cord. This difference impacts the amount of wood needed to heat a home.

Processing Techniques:

• Felling: The art of safely bringing down a tree. This requires careful planning, assessing the tree’s lean, and using proper cutting techniques (the bore cut, the felling notch).
• Limbing: Removing branches from a felled tree. This is often the most dangerous part of chainsaw work due to the potential for kickback and falling branches.
• Bucking: Cutting the trunk into manageable lengths. This is where precise cuts and understanding wood tension are crucial.
• Splitting: Reducing logs into smaller pieces for firewood. This can be done manually with an axe or mechanically with a log splitter.

Safety Protocols:

• Personal Protective Equipment (PPE): Always wear a helmet, eye protection, hearing protection, gloves, and chainsaw chaps.
• Work Area Safety: Clear the work area of obstacles and ensure a safe escape route.
• Chainsaw Maintenance: Keep your chainsaw in good working order with a sharp chain, proper lubrication, and regular maintenance.
• Awareness: Be aware of your surroundings, including other people, animals, and potential hazards.

Case Study: Building a Woodshed from Start to Finish

Let’s break down a real-world project: building a woodshed to store firewood.

1. Planning: Determine the size and location of the woodshed, considering factors like sunlight exposure and proximity to the house.
2. Wood Selection: Choose durable, weather-resistant wood like cedar or treated pine for the framing. Use less expensive softwood for the roof sheathing.
3. Felling and Processing: Fell trees (if necessary), limb them, and buck them into appropriate lengths for the framing.
4. Construction: Build the frame, install the roof sheathing, and add siding if desired.
5. Firewood Storage: Stack the firewood neatly in the woodshed, leaving space for air circulation.

Equipment Used:

• Chainsaw (Poulan Pro 20 50cc or similar)
• Axe or log splitter
• Measuring tape
• Level
• Saw (circular saw or hand saw)
• Drill
• Fasteners (nails or screws)

Wood Types:

• Cedar or treated pine for framing
• Softwood for roof sheathing
• Firewood (oak, maple, birch)

Safety Considerations:

• Wear appropriate PPE during all phases of the project.
• Use caution when operating power tools.
• Be aware of potential hazards like falling objects and uneven terrain.

The Future of Wood Processing

The wood processing industry is constantly evolving, with new technologies and techniques emerging all the time. Here are some trends to watch:

• Electric Chainsaws: Electric chainsaws are becoming increasingly popular due to their convenience, quiet operation, and reduced emissions.
• Automated Logging: Automated logging systems are being developed to improve efficiency and safety in logging operations.
• Sustainable Forestry Practices: Sustainable forestry practices are becoming increasingly important to ensure the long-term health of our forests.
• Wood Waste Utilization: Innovative technologies are being developed to utilize wood waste for energy production and other purposes.

Actionable Takeaways

• Choose the right chainsaw for your needs. Consider your budget, intended use, and power requirements.
• Maintain your chainsaw properly. Keep the chain sharp, lubricate the bar and chain, and perform regular maintenance.
• Practice safe wood processing techniques. Always wear PPE and be aware of potential hazards.
• Understand wood species and their properties. This will help you choose the right wood for your projects and process it effectively.
• Stay informed about the latest trends in wood processing. This will help you improve your efficiency and sustainability.

Wood processing is a rewarding and challenging endeavor. By understanding the fundamentals, practicing safe techniques, and staying informed about the latest trends, you can master the art of wood processing and enjoy the fruits of your labor. And who knows, maybe one day you’ll find yourself, like me, with the scent of sawdust ingrained in your clothes and the satisfying crackle of a fire warming your soul. Happy cutting!

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