MS 200 Stihl Review: Why Pros Choose It for Wood Processing (Expert Insight)

Remember the smell of freshly cut wood on a crisp autumn morning? That scent, the feel of the chainsaw in your hands, and the satisfaction of splitting a perfect piece of firewood – it’s a feeling many of us chase. Today, I want to delve into a tool that helps me capture that feeling: the Stihl MS 200. More specifically, why so many seasoned pros like myself reach for it when wood processing is on the agenda. This isn’t just a review; it’s a deep dive into the heart of what makes this chainsaw a legend in the wood processing world, filled with my own experiences and technical insights gathered over years in the field.

The Stihl MS 200: A Pro’s Perspective on Wood Processing Excellence

For years, I’ve relied on the Stihl MS 200 for a variety of wood processing tasks. From felling small trees to limbing larger ones, and even bucking firewood, it’s proven to be an invaluable tool. It’s more than just a chainsaw; it’s a testament to Stihl’s engineering prowess, combining power, maneuverability, and reliability in a compact package.

Why the MS 200 Still Matters in a World of New Chainsaws

In a market flooded with new, technologically advanced chainsaws, the MS 200 might seem like a relic. But hear me out. Its enduring popularity among professionals isn’t just nostalgia. It’s about performance, reliability, and a user-friendly design that stands the test of time.

I remember one particularly challenging job in the Appalachian Mountains. We were clearing a dense area of mixed hardwoods for a new trail. The terrain was steep, the timber was thick, and we needed a saw that could handle the demands without weighing us down. The MS 200 was the perfect choice. Its lightweight design allowed us to maneuver through the dense undergrowth with ease, while its powerful engine made quick work of the hardwood logs. It was a grueling few weeks, but the MS 200 never faltered. That experience solidified my respect for this machine.

Technical Specifications and Design Features

Let’s get down to the nitty-gritty. Understanding the MS 200’s technical specifications is crucial for appreciating its performance and capabilities.

Engine and Power

  • Engine Displacement: 35.2 cc (2.15 cu in)
  • Power Output: 1.7 kW (2.3 bhp)
  • Engine Type: Two-stroke
  • Cylinder: Chrome plated
  • Fuel Tank Capacity: 0.37 liters (12.5 oz)
  • Oil Tank Capacity: 0.26 liters (8.8 oz)

The MS 200’s 35.2 cc engine is a powerhouse for its size. The chrome-plated cylinder ensures durability and longevity, reducing wear and tear even under heavy use. The power output of 1.7 kW (2.3 bhp) provides ample cutting force for a variety of wood processing tasks.

Insight: The power-to-weight ratio is where the MS 200 shines. It delivers impressive cutting power without being overly heavy, reducing fatigue during extended use. I’ve found this particularly beneficial when working on steep slopes or in dense forests where maneuverability is key.

Weight and Dimensions

  • Weight (Powerhead Only): 3.8 kg (8.4 lbs)
  • Guide Bar Lengths (Recommended): 14-16 inches (35-40 cm)

The MS 200’s lightweight design is one of its most significant advantages. Weighing only 3.8 kg (8.4 lbs), it’s easy to handle and maneuver, reducing fatigue during long workdays. The recommended guide bar lengths of 14-16 inches strike a perfect balance between cutting capacity and maneuverability.

Insight: I’ve experimented with longer bars on the MS 200, but I’ve found that the 14-16 inch range provides the optimal balance of power and control. Longer bars can strain the engine and reduce cutting efficiency, especially when dealing with hardwoods.

Cutting System

  • Chain Pitch: 3/8″ P (Picco)
  • Chain Gauge: 0.050″ (1.3 mm)
  • Oil Pump: Automatic, adjustable

The MS 200 uses a 3/8″ Picco chain, which is known for its smooth cutting performance and low kickback potential. The automatic, adjustable oil pump ensures proper lubrication of the chain, extending its life and improving cutting efficiency.

Insight: I always recommend using high-quality chain oil with the MS 200. It makes a noticeable difference in the chain’s lifespan and cutting performance. I’ve tested various oils and found that Stihl’s own brand provides the best results, but other reputable brands like Oregon also perform well.

Additional Features

  • Side-Mounted Chain Tensioner: For easy chain adjustment.
  • Master Control Lever: Combines choke, start, and stop functions into one lever.
  • Anti-Vibration System: Reduces operator fatigue.
  • Emissions Compliance: Meets or exceeds EPA and CARB emissions standards.

These additional features enhance the MS 200’s user-friendliness and comfort. The side-mounted chain tensioner makes chain adjustments quick and easy, while the master control lever simplifies starting and stopping the saw. The anti-vibration system reduces operator fatigue, allowing for longer periods of use without discomfort.

Insight: The anti-vibration system is a game-changer for me. I’ve used chainsaws without it, and the difference in fatigue levels after a few hours of work is significant. The MS 200’s anti-vibration system allows me to work longer and more efficiently.

Wood Selection Criteria for Optimal Processing

Choosing the right wood is crucial for successful wood processing. Different types of wood have different properties that affect their suitability for various applications, from firewood to woodworking.

Hardwoods vs. Softwoods

  • Hardwoods: Deciduous trees like oak, maple, and birch. They are denser, heavier, and burn longer than softwoods.
  • Softwoods: Coniferous trees like pine, fir, and spruce. They are less dense, lighter, and easier to cut than hardwoods.

Data Point: Hardwoods typically have a higher BTU (British Thermal Unit) content than softwoods, meaning they release more heat when burned. For example, oak can have a BTU content of around 28 million per cord, while pine may have a BTU content of around 20 million per cord.

Insight: When selecting wood for firewood, I always prioritize hardwoods like oak and maple. They provide more heat and burn longer, making them a more efficient choice. However, softwoods like pine are great for starting fires due to their low density and high resin content.

Moisture Content

  • Green Wood: Freshly cut wood with a high moisture content (often above 50%).
  • Seasoned Wood: Wood that has been dried to a lower moisture content (typically below 20%).

Technical Requirement: For firewood, the ideal moisture content is between 15% and 20%. Wood with a higher moisture content will be difficult to light, produce less heat, and create more smoke.

Insight: I always use a moisture meter to check the moisture content of my firewood before burning it. It’s a simple tool that can make a big difference in the efficiency and cleanliness of your fire. I’ve found that splitting wood and stacking it in a well-ventilated area for at least six months is usually sufficient to achieve the desired moisture content.

Log Dimensions

  • Diameter: The thickness of the log.
  • Length: The length of the log.

Technical Requirement: The optimal log dimensions depend on the intended use. For firewood, I typically cut logs into lengths of 16-18 inches. The diameter of the logs should be manageable for splitting, typically no more than 12-14 inches.

Insight: When cutting logs for firewood, I always err on the side of caution and cut them slightly shorter than needed. It’s easier to trim a log down to size than it is to make it longer. I also pay attention to the grain of the wood when cutting logs for woodworking. Straight-grained wood is easier to work with and less likely to warp or split.

Wood Species and Their Properties

Wood Species Density (kg/m³) BTU Content (million BTU/cord) Common Uses
Oak 720 28 Firewood, furniture, flooring
Maple 640 24 Firewood, furniture, flooring, musical instruments
Birch 600 20 Firewood, furniture, plywood
Pine 400 20 Construction, paper pulp, firewood
Fir 450 18 Construction, paper pulp, firewood

Insight: Understanding the properties of different wood species is essential for making informed decisions about wood selection. For example, if you’re looking for wood for a woodworking project that requires strength and durability, hardwoods like oak and maple are excellent choices. If you’re looking for wood for firewood, oak and maple are also good choices, but birch can be a more affordable option.

Tool Calibration Standards and Maintenance

Proper tool calibration and maintenance are essential for ensuring the safety and efficiency of your chainsaw. A well-maintained chainsaw will last longer, perform better, and reduce the risk of accidents.

Chainsaw Calibration

  • Chain Tension: The chain should be snug against the guide bar but still able to be pulled around by hand.
  • Carburetor Adjustment: The carburetor should be adjusted to provide the optimal air-fuel mixture for smooth idling and acceleration.
  • Oil Pump Adjustment: The oil pump should be adjusted to provide adequate lubrication to the chain.

Technical Requirement: Chain tension should be checked and adjusted regularly, especially when the chain is new. Carburetor adjustments should be performed by a qualified technician. Oil pump adjustments should be made according to the manufacturer’s recommendations.

Insight: I always check the chain tension before each use. A loose chain can derail and cause serious injury. I also pay attention to the sound of the engine. If it’s running rough or hesitating, it may be a sign that the carburetor needs adjustment. I recommend having a qualified technician perform carburetor adjustments, as they require specialized tools and knowledge.

Maintenance Schedule

Task Frequency Notes
Chain Sharpening As Needed A dull chain will require more force to cut and increase the risk of kickback. I use a chainsaw file and guide to sharpen my chain, but you can also have it professionally sharpened.
Air Filter Cleaning Daily A dirty air filter will restrict airflow to the engine, reducing power and efficiency. I clean my air filter daily with compressed air.
Spark Plug Inspection Monthly A fouled spark plug can cause starting problems and poor engine performance. I inspect my spark plug monthly and replace it as needed.
Fuel Filter Replacement Annually A clogged fuel filter can restrict fuel flow to the engine, causing it to stall or run poorly. I replace my fuel filter annually.
Oil Filter Replacement Annually A clogged oil filter can reduce lubrication to the chain, causing it to wear out prematurely. I replace my oil filter annually.
Guide Bar Maintenance Monthly Check the guide bar for wear and damage. Clean the guide bar groove and oil holes. Flip the guide bar over to ensure even wear.
General Inspection Daily Check all nuts and bolts for tightness. Inspect the chainsaw for any signs of damage or wear. Lubricate all moving parts.

Insight: I’m a firm believer in preventative maintenance. By following a regular maintenance schedule, you can extend the life of your chainsaw and prevent costly repairs. I keep a log of all maintenance tasks performed on my chainsaw, so I know when it’s time to replace parts or perform other maintenance.

Sharpening Your Chain

A sharp chain is essential for efficient and safe cutting. A dull chain will require more force to cut, increasing the risk of kickback and fatigue.

  • Tools Needed: Chainsaw file, file guide, depth gauge tool
  • Steps:
    1. Secure the chainsaw in a vise.
    2. Use the file guide to maintain the correct filing angle.
    3. File each tooth evenly, removing any nicks or burrs.
    4. Use the depth gauge tool to check the depth gauge setting.
    5. Adjust the depth gauges as needed.

Insight: I prefer to sharpen my chain by hand using a chainsaw file and guide. It takes practice to get the hang of it, but it allows me to maintain a sharp chain without having to take it to a professional. I always wear gloves and eye protection when sharpening my chain.

Safety Equipment Requirements

Safety should always be your top priority when operating a chainsaw. Wearing the proper safety equipment can significantly reduce the risk of injury.

Personal Protective Equipment (PPE)

  • Helmet: Protects your head from falling debris.
  • Eye Protection: Protects your eyes from flying chips and debris. Safety glasses or a face shield are recommended.
  • Hearing Protection: Protects your ears from the loud noise of the chainsaw. Earplugs or earmuffs are recommended.
  • Gloves: Protect your hands from cuts and abrasions.
  • Chainsaw Chaps: Protect your legs from chainsaw cuts.
  • Steel-Toed Boots: Protect your feet from falling logs and chainsaw cuts.

Technical Requirement: All PPE should be in good condition and properly fitted. Chainsaw chaps should be made of ballistic nylon or other cut-resistant material.

Insight: I never operate a chainsaw without wearing all of the recommended PPE. It’s not worth the risk. I’ve seen too many accidents that could have been prevented with the proper safety equipment. I also make sure that my PPE is in good condition and properly fitted. Worn or damaged PPE can be less effective and increase the risk of injury.

Safe Operating Practices

  • Read the Owner’s Manual: Familiarize yourself with the chainsaw’s features and safety instructions.
  • Inspect the Chainsaw: Check for any damage or wear before each use.
  • Clear the Work Area: Remove any obstacles that could trip you or interfere with your work.
  • Maintain a Firm Grip: Use both hands to hold the chainsaw firmly.
  • Keep Your Balance: Maintain a stable stance and avoid overreaching.
  • Be Aware of Kickback: Understand the causes of kickback and take steps to prevent it.
  • Never Cut Above Your Head: Cutting above your head is dangerous and increases the risk of injury.
  • Never Operate a Chainsaw Under the Influence: Alcohol and drugs can impair your judgment and coordination, increasing the risk of accidents.

Insight: Kickback is one of the most common causes of chainsaw injuries. It occurs when the tip of the guide bar contacts a solid object, causing the chainsaw to suddenly kick back towards the operator. To prevent kickback, avoid cutting with the tip of the guide bar and be aware of your surroundings. I also recommend using a chainsaw with a low-kickback chain.

First Aid Kit

  • Bandages: For cuts and abrasions.
  • Antiseptic Wipes: For cleaning wounds.
  • Gauze Pads: For covering wounds.
  • Medical Tape: For securing bandages.
  • Pain Relievers: For relieving pain.
  • Tourniquet: For controlling severe bleeding.

Technical Requirement: Your first aid kit should be readily accessible and well-stocked. You should also know how to use the items in your first aid kit.

Insight: I always carry a first aid kit with me when I’m working with a chainsaw. Even with the proper safety equipment, accidents can happen. Knowing how to treat a wound can make a big difference in the outcome. I also recommend taking a first aid and CPR course.

Wood Processing Techniques with the MS 200

The Stihl MS 200 is a versatile tool that can be used for a variety of wood processing tasks. Here are some common techniques:

Felling Small Trees

  • Assess the Tree: Determine the tree’s lean, size, and potential hazards.
  • Clear the Area: Remove any obstacles that could trip you or interfere with your work.
  • Make a Notch Cut: Cut a notch on the side of the tree in the direction you want it to fall. The notch should be about one-third of the tree’s diameter.
  • Make a Back Cut: Cut from the opposite side of the tree, slightly above the notch. Leave a hinge of wood to control the tree’s fall.
  • Fell the Tree: Push the tree over in the direction of the notch.

Insight: When felling trees, I always pay close attention to the tree’s lean and the surrounding environment. I also make sure that I have a clear escape route in case the tree falls in an unexpected direction. I’ve had a few close calls over the years, and I’ve learned that it’s always better to be safe than sorry.

Limbing

  • Start at the Base: Begin limbing the tree at the base and work your way up.
  • Cut from the Top: Cut the limbs from the top to avoid pinching the chainsaw.
  • Use a Sawhorse: Use a sawhorse to support the tree and make limbing easier.
  • Be Aware of Springback: Be careful of limbs that are under tension, as they can spring back and cause injury.

Insight: Limbing can be a dangerous task, as limbs can spring back and cause injury. I always wear gloves and eye protection when limbing trees. I also try to position myself so that I’m not in the path of any limbs that might spring back.

Bucking Firewood

  • Measure the Logs: Measure the logs to the desired length.
  • Cut the Logs: Cut the logs into the desired lengths using the chainsaw.
  • Use a Sawhorse: Use a sawhorse to support the logs and make cutting easier.
  • Be Aware of Pinching: Be careful of the chainsaw getting pinched in the log.

Insight: When bucking firewood, I always use a sawhorse to support the logs. This makes cutting easier and reduces the risk of the chainsaw getting pinched. I also pay attention to the grain of the wood when cutting logs for firewood. Straight-grained wood is easier to split than wood with knots or twisted grain.

Splitting Firewood

  • Use a Splitting Maul: Use a splitting maul to split the logs.
  • Use a Wedge: Use a wedge to split logs that are difficult to split.
  • Wear Safety Glasses: Wear safety glasses to protect your eyes from flying chips.
  • Be Aware of Your Surroundings: Make sure that there are no people or objects nearby that could be hit by flying wood.

Insight: Splitting firewood can be a strenuous task, but it’s also a great way to get some exercise. I always wear safety glasses to protect my eyes from flying chips. I also make sure that I have a clear area to work in and that there are no people or objects nearby that could be hit by flying wood. I prefer to use a splitting maul for most of my firewood splitting, but I also have a wedge for splitting logs that are particularly difficult to split.

Case Studies and Project Examples

To illustrate the MS 200’s capabilities in real-world scenarios, I’d like to share a couple of case studies from my own experiences.

Case Study 1: Clearing a Trail in a National Forest

Project Goal: Clear a 2-mile trail through a dense forest of mixed hardwoods and softwoods.

Challenges: Steep terrain, dense undergrowth, and a variety of tree sizes and species.

Solution: The Stihl MS 200 was the primary chainsaw used for this project. Its lightweight design and powerful engine made it ideal for maneuvering through the dense undergrowth and felling trees of various sizes. We used the MS 200 to fell trees up to 16 inches in diameter, limb larger trees, and buck logs into manageable lengths for removal.

Results: The trail was cleared successfully within the allotted time frame. The MS 200 performed flawlessly, even under demanding conditions. Its reliability and ease of use were crucial to the project’s success.

Technical Details:

  • Average Tree Diameter: 8-12 inches
  • Wood Species: Oak, maple, birch, pine, fir
  • Average Moisture Content: 40% (green wood)
  • Fuel Consumption: Approximately 1 gallon per day

Insight: This project highlighted the MS 200’s versatility and reliability. It was able to handle a variety of tasks with ease, making it an invaluable tool for clearing the trail. The lightweight design was especially beneficial on the steep terrain, reducing fatigue and allowing us to work more efficiently.

Case Study 2: Preparing Firewood for a Winter Season

Project Goal: Prepare 10 cords of firewood for the winter season.

Challenges: Sourcing quality firewood, splitting large logs, and drying the wood to the proper moisture content.

Solution: The Stihl MS 200 was used to buck logs into 16-inch lengths for firewood. We sourced logs from a local logging company, focusing on hardwoods like oak and maple. The MS 200’s powerful engine made quick work of bucking the logs, even those with diameters up to 14 inches.

Results: We successfully prepared 10 cords of firewood, which provided ample heat for the winter season. The MS 200’s reliability and efficiency helped us complete the project quickly and easily.

Technical Details:

  • Wood Species: Oak, maple
  • Log Diameter: 8-14 inches
  • Firewood Length: 16 inches
  • Target Moisture Content: 15-20%
  • Drying Time: Approximately 6 months

Insight: This project demonstrated the MS 200’s effectiveness for firewood preparation. Its powerful engine and easy-to-use design made it a pleasure to work with. We were able to buck a large volume of logs quickly and efficiently, ensuring that we had plenty of firewood for the winter season.

Common Challenges and Solutions

Even with a reliable chainsaw like the MS 200, wood processing can present a number of challenges. Here are some common issues and their solutions:

Chainsaw Kickback

Challenge: Kickback is a sudden, unexpected movement of the chainsaw that can cause serious injury.

Solution:

  • Understand the Causes: Be aware of the situations that can cause kickback, such as cutting with the tip of the guide bar.
  • Use a Low-Kickback Chain: Choose a chain with features that reduce the risk of kickback.
  • Maintain a Firm Grip: Hold the chainsaw firmly with both hands.
  • Keep Your Balance: Maintain a stable stance and avoid overreaching.
  • Be Aware of Your Surroundings: Pay attention to the objects around you that could cause kickback.

Chainsaw Pinching

Challenge: The chainsaw can get pinched in the log, making it difficult to remove.

Solution:

  • Use Wedges: Use wedges to keep the cut open and prevent the chainsaw from getting pinched.
  • Cut Relief Cuts: Make relief cuts to relieve tension in the wood.
  • Lift the Log: Lift the log slightly to relieve pressure on the chainsaw.
  • Use a Lever: Use a lever to pry the log open and free the chainsaw.

Wood Splitting Difficulties

Challenge: Some logs are difficult to split due to knots, twisted grain, or hardness.

Solution:

  • Use a Splitting Wedge: Use a splitting wedge to help split the log.
  • Use a Hydraulic Log Splitter: A hydraulic log splitter can make splitting large or difficult logs much easier.
  • Cut Along the Grain: Try to split the log along the grain.
  • Season the Wood: Seasoning the wood can make it easier to split.

Sourcing Quality Firewood

Challenge: Finding a reliable source of quality firewood can be difficult.

Solution:

  • Contact Local Logging Companies: Logging companies often have logs available for firewood.
  • Check with Local Tree Services: Tree services may have logs that they need to dispose of.
  • Look for Firewood Advertisements: Check local newspapers and online classifieds for firewood advertisements.
  • Harvest Your Own Firewood: If you have access to land, you can harvest your own firewood.

Drying Firewood Properly

Challenge: Drying firewood to the proper moisture content can be time-consuming and challenging.

Solution:

  • Split the Wood: Splitting the wood increases its surface area, allowing it to dry more quickly.
  • Stack the Wood Properly: Stack the wood in a single row with gaps between the logs to allow for air circulation.
  • Choose a Sunny Location: Stack the wood in a sunny location to maximize drying.
  • Cover the Wood: Cover the wood with a tarp to protect it from rain and snow.
  • Use a Moisture Meter: Use a moisture meter to check the moisture content of the wood before burning it.

The Enduring Legacy of the MS 200

The Stihl MS 200 is more than just a chainsaw; it’s a symbol of reliability, performance, and user-friendliness. Its enduring popularity among professionals is a testament to its exceptional design and engineering. While newer, more technologically advanced chainsaws may come and go, the MS 200 remains a top choice for wood processing due to its:

  • Lightweight Design: Easy to handle and maneuver, reducing fatigue.
  • Powerful Engine: Provides ample cutting force for a variety of tasks.
  • Reliability: Built to last and withstand demanding conditions.
  • User-Friendliness: Easy to start, operate, and maintain.

Final Thoughts:

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