How to Make a Scissor Truss (5 Timber-Framing Tips)
Have you ever looked up at the soaring ceiling of an old barn or a beautifully crafted church and wondered how they achieved such a dramatic, open space without a forest of support columns? Chances are, you were admiring the elegance and structural ingenuity of scissor trusses.
As someone who’s spent years immersed in the world of timber framing, from felling trees to crafting intricate joinery, I can tell you that mastering the scissor truss is a rewarding endeavor. It’s a step up from basic framing, requiring careful planning and precise execution, but the results are stunning. I still remember the first scissor truss I built – a small one for a workshop addition. The sense of accomplishment when it held its own weight, and then the weight of the roof, was immense.
This guide is designed to take you from understanding the fundamentals to confidently constructing your own scissor trusses. I’ll share the timber-framing tips I’ve learned over the years, from selecting the right wood to mastering the joinery techniques that make these structures so strong.
How to Make a Scissor Truss (5 Timber-Framing Tips)
A scissor truss is a type of truss where the bottom chords cross each other, resembling open scissors. This design creates a vaulted ceiling, providing a spacious and aesthetically pleasing interior. They are commonly used in barns, churches, and homes to create open living spaces.
1. Understanding Scissor Truss Anatomy and Load Distribution
Before you even think about picking up a chainsaw, you need to understand the anatomy of a scissor truss and how it distributes loads. Think of it like this: if you don’t understand how your car works, you shouldn’t try to rebuild the engine.
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Top Chord: The angled beams that form the roofline. They bear the primary load from the roof (snow, wind, roofing materials).
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Bottom Chord: The angled beams that cross each other, forming the “scissor” shape. These chords resist outward thrust from the top chords and transfer the load to the supporting walls.
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King Post (Optional): A vertical member that connects the apex of the truss to the intersection of the bottom chords. It helps prevent sagging in larger spans.
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Web Members (Optional): Diagonal or vertical members connecting the top and bottom chords, adding extra support and preventing buckling.
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Heel Joint: The point where the top and bottom chords meet and connect to the supporting wall. This is a critical area for load transfer.
Load Distribution: The weight of the roof is transferred down the top chords, creating both vertical and horizontal forces. The bottom chords act like tension members, resisting the outward thrust caused by these forces. The angle of the scissor influences the amount of horizontal thrust – a steeper angle reduces the thrust but increases the vertical load on the walls.
Why is this important? Understanding load distribution helps you choose the right wood species, dimensions, and joinery techniques for your specific project. For instance, if you’re building in an area with heavy snowfall, you’ll need to use stronger timbers and reinforce the heel joints.
Data and Insights: Through my experience, I’ve found that using a structural engineering calculator or consulting with a structural engineer is crucial, especially for spans exceeding 20 feet. These tools can help you determine the required timber sizes and joint strengths based on your local building codes and snow load requirements. I once built a scissor truss for a client’s barn without properly accounting for snow load, and we had to reinforce the structure after the first winter. It was a valuable lesson in the importance of proper planning and engineering.
2. Selecting the Right Timber: Species, Grade, and Moisture Content
Choosing the right timber is paramount for the longevity and structural integrity of your scissor truss. Not all wood is created equal.
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Wood Species:
- Softwoods: Pine, fir, spruce, cedar. Generally less expensive and easier to work with but may require larger dimensions to achieve the same strength as hardwoods. Eastern White Pine is a common choice for timber framing because it’s readily available and relatively easy to cut and shape. However, it’s less resistant to rot and insect damage than some other species.
- Hardwoods: Oak, maple, hickory, ash. Stronger and more durable but also more expensive and harder to work with. White Oak is a preferred choice for its exceptional strength and resistance to decay. I used White Oak for the main posts and beams in my own timber-framed house, and it’s held up beautifully for over 20 years.
- Wood Grade: Grading refers to the quality and appearance of the wood. Higher grades have fewer knots, imperfections, and warping. For timber framing, you typically want to use a “Select Structural” or “Number 1” grade.
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Moisture Content:
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Green Wood: Freshly cut wood with a high moisture content (often above 30%). Easier to work with initially but will shrink and potentially warp as it dries.
- Seasoned Wood: Wood that has been air-dried or kiln-dried to a lower moisture content (typically 12-18%). More stable and less prone to warping, but harder to work with.
My Recommendation: I generally prefer to work with partially seasoned wood (around 20-25% moisture content). It strikes a balance between workability and stability. I’ve found that air-drying timber for 6-12 months, depending on the climate, brings it to this ideal range.
Tool Specifications: When working with timber, you’ll need a powerful chainsaw. I personally use a Stihl MS 462 R C-M for felling and bucking larger logs. For smaller cuts and shaping, a Stihl MS 261 C-M is a great option. Make sure your chains are sharp and well-maintained for clean, accurate cuts.
Case Study: I once used green oak for a small timber frame project, thinking it would be easier to work with. However, as the oak dried, it shrank significantly, causing gaps in the joinery. This experience taught me the importance of understanding the drying behavior of different wood species and adjusting my joinery accordingly. I now always factor in potential shrinkage when designing timber frames.
Data and Insights: The Forest Products Laboratory provides detailed information on the properties of different wood species. Their website is a valuable resource for selecting the right timber for your project.
3. Mastering Essential Timber Framing Joinery Techniques
The strength of a scissor truss lies in its joinery. Sloppy or weak joints will compromise the entire structure.
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Mortise and Tenon Joint: A classic and incredibly strong joint where a projecting tenon (tongue) from one timber fits into a mortise (hole) in another. Variations include pegged mortise and tenon, where wooden pegs are driven through the joint to secure it.
- How to cut a mortise: Use a mortising machine, a chisel, or a drill press. I prefer using a mortising machine for accuracy and speed.
- How to cut a tenon: Use a tenon saw, a bandsaw, or a router. A tenon saw provides the cleanest and most precise cuts.
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Dovetail Joint: A strong interlocking joint where the tenon is shaped like a dovetail, preventing it from being pulled out of the mortise. Excellent for resisting tension forces.
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Lap Joint: A simple joint where two timbers overlap and are fastened together with bolts or screws. Often used for connecting web members to the top and bottom chords.
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Heel Joint Connection: A critical joint that connects the top and bottom chords to the supporting wall. This joint needs to be exceptionally strong to resist the outward thrust of the truss. Options include using a metal connector plate, a custom-fabricated steel bracket, or a complex mortise and tenon joint with multiple pegs.
Personalized Story: I spent weeks perfecting my mortise and tenon skills when I first started timber framing. I practiced on scrap wood until I could consistently create tight, clean joints. It was a frustrating process at times, but the effort paid off in the end. My first timber frame, a small shed, is still standing strong after 15 years.
Tool Specifications: For cutting precise joinery, you’ll need a good set of chisels, a tenon saw, a mortising machine (optional but highly recommended), and a drill press. I recommend investing in high-quality tools, as they will last for years and make your work much easier. Lie-Nielsen chisels are my go-to for their exceptional sharpness and durability.
Data and Insights: The Timber Framers Guild offers valuable resources and workshops on timber framing joinery. Their website is a great place to learn from experienced timber framers and access detailed joinery details.
4. Step-by-Step Guide to Constructing a Scissor Truss
Now, let’s get down to the actual construction process. I’m going to break this down into manageable steps.
Step 1: Design and Planning
- Determine the Span: Measure the distance between the supporting walls.
- Calculate the Rise: Decide on the desired height of the vaulted ceiling. This will affect the angle of the scissor and the overall look of the truss.
- Choose the Timber Sizes: Consult with a structural engineer or use a timber framing calculator to determine the appropriate timber sizes based on the span, rise, and load requirements.
- Create Detailed Drawings: Draw a full-scale plan of the truss, showing all dimensions, angles, and joinery details. This is crucial for accuracy and efficiency.
Step 2: Timber Preparation
- Select and Source Your Timber: Purchase the required timber, ensuring it is of the correct species, grade, and moisture content.
- Cut the Timbers to Length: Use a chainsaw or a timber saw to cut the timbers to the required lengths.
- Surface the Timbers (Optional): If you want a smoother, more refined look, you can surface the timbers with a planer or drawknife.
Step 3: Cutting the Joinery
- Cut the Mortises: Use a mortising machine, a chisel, or a drill press to cut the mortises in the timbers.
- Cut the Tenons: Use a tenon saw, a bandsaw, or a router to cut the tenons on the timbers.
- Cut the Dovetails (if applicable): Use a dovetail saw and chisel to cut the dovetails.
Step 4: Assembly
- Dry-Fit the Truss: Before applying any glue or fasteners, dry-fit all the timbers together to ensure that the joints fit properly and the truss is square.
- Assemble the Truss: Apply glue to the joints and assemble the truss, using clamps to hold the timbers in place.
- Drive in the Pegs (if applicable): Drive wooden pegs through the mortise and tenon joints to secure them permanently.
Step 5: Finishing
- Sand the Truss: Sand the truss to remove any rough edges or splinters.
- Apply a Finish: Apply a protective finish, such as a stain, varnish, or oil, to protect the wood from the elements and enhance its appearance.
Original Case Study: I once built a scissor truss for a client’s living room. The design called for exposed timber, so I paid extra attention to the surface finish. I used a combination of hand-planing and sanding to create a smooth, even surface. I then applied a natural oil finish that brought out the grain of the wood and provided a durable protective layer. The client was thrilled with the result.
Tool Specifications: For assembling the truss, you’ll need a variety of clamps, including pipe clamps, bar clamps, and corner clamps. I also recommend using a rubber mallet to gently tap the timbers into place.
Data and Insights: The American Wood Council provides detailed information on wood design and construction. Their website is a valuable resource for understanding building codes and best practices.
5. Safety Considerations When Working with Timber and Chainsaws
Timber framing is inherently dangerous. Always prioritize safety and take necessary precautions.
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Personal Protective Equipment (PPE):
- Eye Protection: Wear safety glasses or a face shield to protect your eyes from flying debris.
- Hearing Protection: Wear earplugs or earmuffs to protect your hearing from the noise of power tools.
- Gloves: Wear work gloves to protect your hands from splinters and cuts.
- Steel-Toed Boots: Wear steel-toed boots to protect your feet from falling timbers.
- Hard Hat: Wear a hard hat to protect your head from falling objects.
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Chainsaw Safety:
- Read the Manual: Familiarize yourself with the chainsaw’s operating instructions and safety features.
- Proper Maintenance: Keep the chainsaw clean, sharp, and well-lubricated.
- Safe Cutting Techniques: Use proper cutting techniques to avoid kickback and other hazards.
- Never Cut Above Shoulder Height: This increases the risk of losing control of the chainsaw.
- Clear the Work Area: Remove any obstacles from the work area to prevent tripping and falls.
- Don’t Work Alone: Always have someone nearby in case of an emergency.
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Lifting and Handling Timber:
- Use Proper Lifting Techniques: Lift with your legs, not your back.
- Get Help: Don’t try to lift heavy timbers alone. Use a team of people or a mechanical lifting device.
- Wear Back Support: A back brace can help prevent injuries when lifting heavy objects.
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Working at Heights:
- Use Scaffolding or a Ladder: Use a stable platform to work at heights.
- Wear a Safety Harness: Attach yourself to a secure anchor point when working on scaffolding or a ladder.
- Be Aware of Your Surroundings: Watch out for overhead power lines and other hazards.
Personalized Story: I once witnessed a timber framer suffer a serious injury when he lost control of his chainsaw. He was cutting overhead and the chainsaw kicked back, cutting his arm. This incident reinforced the importance of following safety precautions at all times.
Tool Specifications: For lifting heavy timbers, I recommend using a chain hoist, a come-along, or a forklift. Always inspect your lifting equipment before each use to ensure it is in good working condition.
Data and Insights: OSHA provides detailed safety guidelines for construction work. Their website is a valuable resource for learning about workplace safety hazards and how to prevent them.
Strategic Insights: One of the biggest safety challenges in timber framing is the weight of the timbers. Planning your cuts and assembly process carefully can minimize the amount of heavy lifting required. I often use a combination of ramps, rollers, and levers to move timbers into place, reducing the risk of injury.
Advantages of Using Scissor Trusses
Now that you know how to build a scissor truss, let’s talk about why you might want to use them.
- Aesthetic Appeal: They create a dramatic, vaulted ceiling that adds character and visual interest to a space.
- Open Space: They eliminate the need for interior support columns, creating a more open and flexible floor plan.
- Increased Headroom: They provide more headroom than traditional trusses, making them ideal for attics or lofts.
- Strong and Durable: When properly designed and constructed, scissor trusses are incredibly strong and can withstand heavy loads.
Challenges and Considerations:
- Complexity: They are more complex to design and build than traditional trusses, requiring specialized knowledge and skills.
- Cost: They can be more expensive to build than traditional trusses due to the increased labor and material costs.
- Outward Thrust: They exert an outward thrust on the supporting walls, which needs to be accounted for in the design.
Strategic Advantages: Despite the challenges, the aesthetic and functional benefits of scissor trusses often outweigh the costs. They can significantly increase the value of a building by creating a unique and desirable living space.
Practical Next Steps:
- Start with a Small Project: Don’t try to build a large scissor truss for your first project. Start with a small shed or workshop to gain experience.
- Take a Timber Framing Workshop: There are many excellent timber framing workshops available that can teach you the fundamentals of joinery and construction.
- Consult with a Structural Engineer: If you’re planning to build a large or complex scissor truss, consult with a structural engineer to ensure that your design is safe and meets local building codes.
- Practice, Practice, Practice: The key to mastering timber framing is practice. The more you practice, the better you will become.
By following these tips and taking the necessary precautions, you can confidently construct your own scissor trusses and create beautiful, functional spaces that will last for generations. Remember, timber framing is a craft that requires patience, precision, and a deep respect for the materials you are working with. I hope this guide has given you the knowledge and inspiration to embark on your own timber framing journey. Good luck, and happy framing!