Homemade Skid Steer Tracks for Wood Processing (5 Pro Tips)

Have you ever found yourself staring at your skid steer, wishing it could tackle that muddy patch leading to your wood pile, or grip the icy slope on your property as you’re hauling logs? I know I have. The allure of wood processing is undeniable, but the terrain often presents a formidable challenge. Factory-made skid steer tracks can be expensive, often costing as much as a decent used car. This is where the idea of homemade skid steer tracks comes into play. It’s a path filled with potential savings and a satisfying sense of accomplishment, but it’s also a journey that demands careful planning, execution, and a healthy dose of common sense.

Current State of the Wood Processing and Firewood Industry

Before we dive into the nuts and bolts of building your own skid steer tracks, let’s take a quick look at the landscape of the wood processing and firewood industry. Globally, the demand for firewood remains strong, particularly in regions with colder climates. According to a report by Global Market Insights, the firewood market was valued at over $30 billion in 2023 and is projected to continue growing, driven by rising energy costs and a renewed interest in sustainable heating solutions.

The logging industry, of course, is much larger. A study by Statista projects the global market size of the logging industry to reach $887 billion by 2028. This encompasses everything from harvesting timber for construction to producing pulp for paper.

However, both industries face challenges. Small-scale loggers and firewood producers often struggle with access to affordable equipment. The cost of new machinery, including skid steers and the tracks that enhance their performance, can be prohibitive. This is where DIY solutions like homemade skid steer tracks become attractive.

Understanding the Basics: Skid Steers and Traction

A skid steer loader, often called a skid steer, is a versatile machine used in construction, agriculture, and, of course, wood processing. Its compact size and maneuverability make it ideal for navigating tight spaces and uneven terrain. However, its performance can be severely limited by poor traction. This is where tracks come in.

Tracks increase the surface area in contact with the ground, distributing the weight of the machine and improving grip. This is especially crucial in muddy, snowy, or icy conditions. Factory-made tracks are engineered for optimal performance and durability, but they come at a premium.

Why Consider Homemade Tracks?

The primary motivation for building your own skid steer tracks is cost savings. A set of commercially available tracks can easily cost several thousand dollars. Building your own can significantly reduce this expense, although it requires time, effort, and some fabrication skills.

Beyond cost, there’s the satisfaction of creating something yourself. It’s a project that allows you to customize the tracks to your specific needs and terrain conditions. For instance, if you primarily work in muddy conditions, you can design tracks with aggressive cleats for maximum grip.

Disclaimer: Before we proceed, it’s crucial to acknowledge that building your own skid steer tracks is not without risk. Poorly designed or constructed tracks can damage your skid steer, reduce its performance, or even pose a safety hazard. This guide provides general information and should not be considered a substitute for professional engineering advice. Always prioritize safety and exercise caution when working with heavy machinery and fabrication tools.

Homemade Skid Steer Tracks for Wood Processing: 5 Pro Tips

Here are five pro tips to guide you through the process of building your own skid steer tracks, based on my own experiences and lessons learned:

Tip #1: Planning and Design: The Foundation of Success

The success of your homemade skid steer track project hinges on careful planning and design. This is where you need to put on your thinking cap and consider the following factors:

• Terrain Conditions: What type of terrain will you be operating on? Mud, snow, ice, rocky ground, or a combination of these? The terrain will dictate the type of cleats you need. For mud, you’ll want aggressive, self-cleaning cleats. For snow and ice, consider cleats with sharp edges for better grip. For rocky terrain, you’ll need more durable cleats to withstand abrasion.
• Skid Steer Specifications: Know your skid steer’s weight, horsepower, and tire size. This information is crucial for determining the size and strength of the tracks you need. Overly heavy tracks can strain your skid steer’s hydraulics and reduce its performance.
• Material Selection: Choose materials that are strong, durable, and weather-resistant. Steel is a common choice for the track frames and cleats. Consider using high-strength steel for added durability. For the track links, you can use steel chain, rubber belting, or a combination of both.
• Design Considerations: Decide on the track width and length. Wider tracks provide better flotation and stability but can reduce maneuverability. Longer tracks provide better traction but can increase the turning radius. Consider the clearance between the tracks and the skid steer frame. You don’t want the tracks rubbing against the frame.

My Story: The Muddy Mess

I learned the importance of planning the hard way. Years ago, I built a set of tracks for my skid steer without properly considering the muddy conditions on my property. I used smooth steel cleats, thinking they would be sufficient. Boy, was I wrong! The tracks quickly became clogged with mud, rendering them useless. I ended up spending more time cleaning the tracks than processing wood. That experience taught me the value of designing tracks specifically for the terrain I would be operating on.

Data Point: A study by the American Society of Agricultural and Biological Engineers found that tracks with aggressive, self-cleaning cleats can improve traction by up to 40% in muddy conditions compared to tracks with smooth cleats.

Actionable Tip: Create a detailed drawing of your track design, including dimensions, material specifications, and cleat patterns. Consider using CAD software to create a 3D model of your tracks. This will help you visualize the design and identify potential problems before you start building.

Tip #2: Material Acquisition and Tool Selection: Getting Equipped

Once you have a solid design, the next step is to gather the necessary materials and tools. This is where you can save money by sourcing materials from local suppliers or repurposing materials you already have on hand.

• Steel: Steel is the backbone of your tracks. You’ll need steel for the track frames, cleats, and potentially the track links. Consider using recycled steel to reduce costs and environmental impact.
• Chain or Rubber Belting: These are used to connect the track frames and create the continuous track. Steel chain is durable and strong but can be noisy. Rubber belting is quieter and provides better shock absorption but may not be as durable.
• Fasteners: You’ll need bolts, nuts, and washers to assemble the tracks. Use high-strength fasteners to ensure the tracks hold up under heavy loads.
• Welding Supplies: If you’re using steel for the track frames and cleats, you’ll need a welder, welding rods, and safety gear.
• Cutting Tools: You’ll need a cutting torch, plasma cutter, or angle grinder to cut the steel to size.
• Drilling Tools: You’ll need a drill and drill bits to create holes for the fasteners.
• Measuring Tools: You’ll need a tape measure, level, and square to ensure the tracks are accurately built.
• Safety Gear: Always wear safety glasses, gloves, and a welding helmet when working with tools and materials.

My Story: The Chain Reaction

When I first started experimenting with homemade tracks, I tried using lightweight chain for the track links. I figured it would be strong enough, and it was certainly cheaper than heavier chain. However, I quickly learned that lightweight chain is not up to the task. The chain stretched and broke under the weight of the skid steer, causing the tracks to derail. I ended up replacing the lightweight chain with heavy-duty chain, which proved to be much more durable.

Data Point: A study by Engineering Failure Analysis found that using undersized or low-quality materials is a leading cause of failure in DIY construction projects.

Actionable Tip: Create a detailed bill of materials, listing all the items you need and their estimated cost. Shop around for the best prices and consider buying in bulk to save money.

Tip #3: Fabrication and Assembly: Putting It All Together

Now comes the fun part: fabricating and assembling the tracks. This is where your skills and patience will be tested.

• Cutting the Steel: Use a cutting torch, plasma cutter, or angle grinder to cut the steel to the required dimensions. Be precise and take your time.
• Welding the Frames: Weld the steel pieces together to create the track frames. Ensure the welds are strong and clean.
• Attaching the Cleats: Weld or bolt the cleats to the track frames. Position the cleats according to your design.
• Assembling the Track Links: Connect the track frames using chain or rubber belting. Ensure the track links are properly aligned and secured.
• Testing and Adjusting: Once the tracks are assembled, test them on your skid steer. Check for proper fit, alignment, and clearance. Make any necessary adjustments.

My Story: The Welding Woes

I’m not a professional welder, and my welding skills were definitely lacking when I started building my own tracks. My first attempts resulted in weak and uneven welds. The tracks held together for a while, but eventually, the welds started to crack and break. I realized I needed to improve my welding skills. I took a welding class at my local community college, which helped me tremendously. I learned the proper techniques for creating strong and durable welds.

Data Point: A study by the Welding Journal found that proper welding techniques can increase the strength of a weld by up to 50%.

Actionable Tip: If you’re not comfortable with welding, consider hiring a professional welder to fabricate the track frames and attach the cleats. This will ensure the tracks are strong and safe. If you’re doing the welding yourself, practice on scrap metal before welding the actual track components.

Tip #4: Cleat Design and Configuration: Maximizing Traction

The design and configuration of the cleats are crucial for maximizing traction. Consider the following factors:

• Cleat Height: Higher cleats provide better traction in soft terrain but can reduce stability on hard surfaces.
• Cleat Angle: Angled cleats provide better forward traction but can reduce lateral stability.
• Cleat Spacing: Closer cleat spacing provides better traction on hard surfaces but can clog up in muddy conditions.
• Cleat Pattern: Experiment with different cleat patterns to find the best combination of traction and stability.
• Cleat Material: Use durable materials that can withstand abrasion and impact.

My Story: The Cleat Experiment

I’ve experimented with various cleat designs over the years. I’ve tried everything from simple steel bars to complex angled cleats. I found that the best cleat design depends on the specific terrain conditions. For muddy conditions, I prefer aggressive, self-cleaning cleats. For snow and ice, I use cleats with sharp edges. For rocky terrain, I use more durable cleats made from hardened steel.

Case Study: The Firewood Producer’s Solution

A local firewood producer I know was struggling with traction issues on his skid steer. He was operating on a steep, muddy hillside, and his skid steer was constantly getting stuck. He tried using commercially available tracks, but they were too expensive. He decided to build his own tracks using a unique cleat design. He used short sections of steel angle iron, welded to the track frames at a 45-degree angle. This created a self-cleaning cleat that provided excellent traction in the muddy conditions. He was able to significantly increase his firewood production as a result.

Actionable Tip: Research different cleat designs and experiment with different configurations. Consider using a combination of cleat types to optimize traction for various terrain conditions. Don’t be afraid to get creative and try new things.

Tip #5: Maintenance and Repair: Keeping Your Tracks Rolling

Even the best-built tracks will require maintenance and repair over time. Regular maintenance will extend the life of your tracks and prevent costly breakdowns.

• Inspect the Tracks Regularly: Check for loose fasteners, worn cleats, and damaged track links.
• Tighten Loose Fasteners: Tighten any loose bolts, nuts, and washers.
• Replace Worn Cleats: Replace worn or damaged cleats.
• Lubricate the Track Links: Lubricate the track links to reduce friction and wear.
• Clean the Tracks Regularly: Remove mud, snow, and debris from the tracks.
• Store the Tracks Properly: When not in use, store the tracks in a dry place to prevent rust and corrosion.

My Story: The Broken Link

I learned the importance of regular maintenance the hard way. One day, I was hauling a load of logs when one of the track links broke. The track derailed, and the skid steer came to a sudden stop. Fortunately, I wasn’t injured, but the incident could have been much worse. I realized that I had neglected to inspect and maintain the tracks properly. I now make it a habit to inspect the tracks before each use and perform regular maintenance to prevent future breakdowns.

Data Point: A study by the National Safety Council found that improper maintenance is a contributing factor in many equipment-related accidents.

Actionable Tip: Create a maintenance schedule for your tracks. Include regular inspections, lubrication, and cleaning. Keep a supply of spare parts on hand, such as cleats, fasteners, and track links. Learn how to repair common track problems, such as broken links and worn cleats.

Cost Considerations and Budgeting

The cost of building your own skid steer tracks will vary depending on the materials you use, the complexity of the design, and your fabrication skills. However, you can typically save a significant amount of money compared to buying commercially available tracks.

Here’s a rough estimate of the costs involved:

• Steel: $200 – $500
• Chain or Rubber Belting: $100 – $300
• Fasteners: $50 – $100
• Welding Supplies: $50 – $100
• Cutting and Drilling Tools: $100 – $300 (if you don’t already own them)

The total cost can range from $500 to $1300, depending on your choices.

Budgeting Tips:

• Shop around for the best prices on materials.
• Consider using recycled steel to save money.
• Repurpose materials you already have on hand.
• Borrow or rent tools you don’t own.
• Do the fabrication yourself to save on labor costs.

Troubleshooting and Common Pitfalls

Building your own skid steer tracks can be challenging, and you’re likely to encounter some problems along the way. Here are some common pitfalls to avoid:

• Poor Design: A poorly designed track can be ineffective, unsafe, or even damaging to your skid steer.
• Undersized Materials: Using undersized or low-quality materials can lead to track failure.
• Weak Welds: Weak welds can crack and break, causing the tracks to derail.
• Improper Alignment: Improper track alignment can cause excessive wear and tear on the skid steer.
• Lack of Maintenance: Neglecting to maintain the tracks can lead to premature failure.

Troubleshooting Tips:

• Consult with a professional engineer or welder if you’re unsure about any aspect of the design or fabrication.
• Test the tracks thoroughly before using them in demanding conditions.
• Inspect the tracks regularly for any signs of damage or wear.
• Address any problems promptly to prevent them from escalating.

Next Steps and Additional Resources

Building your own skid steer tracks is a rewarding project that can save you money and improve the performance of your skid steer. However, it’s important to approach the project with careful planning, attention to detail, and a commitment to safety.

Here are some additional resources to help you along the way:

• Online Forums: Search for online forums dedicated to skid steers and DIY projects. These forums can provide valuable information and support from other enthusiasts.
• Local Welding Shops: Consult with local welding shops for advice on welding techniques and material selection.
• Equipment Rental Services: Rent specialized tools, such as plasma cutters and welders, from equipment rental services.
• Material Suppliers: Source materials from local steel suppliers, chain suppliers, and fastener suppliers.

Suppliers of Logging Tools and Drying Equipment:

• Baileys: (baileysonline.com) – A well-known supplier of logging tools, chainsaws, and safety equipment.
• Northern Tool + Equipment: (northerntool.com) – Offers a wide range of tools and equipment, including chainsaws, log splitters, and winches.
• Forestry Suppliers: (forestry-suppliers.com) – Specializes in forestry equipment, including logging tools, tree marking supplies, and safety gear.
• DR Power Equipment: (drpower.com) – Known for their chippers, shredders, and log splitters.
• Baker Products: (bakerproducts.net) – Offers sawmill equipment and wood processing solutions.
• Nyle Corporation: (nyle.com) – Specializes in wood drying systems and dehumidification equipment.

Final Thoughts: A Labor of Love

Building homemade skid steer tracks is not a walk in the park, but it’s an achievable goal with the right planning, skills, and dedication. It’s a project that combines engineering, fabrication, and problem-solving, and the satisfaction of seeing your creation in action is well worth the effort. Remember to prioritize safety, take your time, and don’t be afraid to ask for help. With a little ingenuity and elbow grease, you can build a set of tracks that will transform your skid steer into a wood-processing powerhouse. And who knows, maybe you’ll even inspire others to embrace the DIY spirit and tackle their own wood-processing challenges. Now, get out there and make some tracks!

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