Farm Boss 20 Inch Bar Guide (7 Must-Know Pro Tips)

Imagine a crisp autumn evening, the scent of woodsmoke hanging in the air, and the warmth of a crackling fire dancing in your hearth. That cozy scene starts long before you toss a log into the fireplace. It begins with the right tools, the right knowledge, and, crucially, a solid understanding of the costs involved. And for many, especially those just starting out, a reliable chainsaw like the Stihl Farm Boss with a 20-inch bar is the gateway to making that dream a reality.

This guide isn’t just about the Farm Boss; it’s about understanding the art and science – and yes, the economics – of working with wood. Whether you’re felling trees for firewood, clearing land, or crafting rustic furniture, knowing how to wield your chainsaw safely and efficiently is paramount. But equally important is knowing how to budget for your projects, understand the factors that influence costs, and make informed decisions that save you time, money, and frustration.

I remember the first time I tried to fell a tree. I was probably 16, full of bravado, and equipped with a chainsaw that was far too big for me. The tree, thankfully, fell in the right direction, but the experience was terrifying and inefficient. I learned quickly that experience and understanding of your tools are essential. Now, after years of experience, I can confidently and safely handle much larger projects.

This guide is designed to help you avoid those early mistakes. I’ll share my insights, gleaned from years of experience in the field, on how to get the most out of your Farm Boss 20-inch bar, and how to budget for your wood processing or firewood preparation projects.

Farm Boss 20 Inch Bar Guide (7 Must-Know Pro Tips) and Cost Considerations

This guide will cover seven essential tips for using your Farm Boss 20-inch bar effectively, and then dive deep into the cost considerations for your wood processing or firewood preparation projects. I’ll break down everything from the price of the saw itself to the ongoing costs of fuel, maintenance, and labor. My goal is to give you a clear, actionable understanding of the financial side of wood processing, so you can plan your projects with confidence.

Tip 1: Understanding Your Farm Boss and Its Limitations

The Stihl Farm Boss is a workhorse. It’s a popular choice for homeowners and professionals alike due to its power, reliability, and relatively affordable price point. However, it’s crucial to understand its limitations. The 20-inch bar is ideal for felling trees up to about 18 inches in diameter. Trying to push it beyond that can lead to inefficiency, increased wear and tear on the saw, and potentially dangerous situations.

Cost Consideration: Before you even start a project, consider whether the Farm Boss is the right tool for the job. Renting a larger, more powerful saw for a particularly large tree or project might be more cost-effective in the long run, preventing damage to your own equipment and saving you time. Rental costs for chainsaws typically range from $50-$100 per day, depending on the size and power of the saw.

Tip 2: Proper Chain Maintenance is Key

A dull chain is a dangerous chain. It requires more force to cut, increasing the risk of kickback and putting unnecessary strain on the saw’s engine. Regular sharpening is essential for both safety and efficiency.

Cost Consideration: Sharpening your chain yourself is the most cost-effective option, but it requires practice and the right tools. A good quality chain sharpener can cost anywhere from $50 to $200. Alternatively, you can have your chain sharpened professionally for around $10-$20 per sharpening. The frequency of sharpening depends on the type of wood you’re cutting and the amount of use, but a good rule of thumb is to sharpen after every few hours of use. According to Stihl’s own research, a properly sharpened chain can increase cutting efficiency by up to 20%, saving you fuel and time.

Personal Story: I once neglected to sharpen my chain before tackling a large pile of oak firewood. The saw bogged down constantly, the cuts were ragged, and I ended up using significantly more fuel than I should have. I learned my lesson the hard way: a sharp chain is an investment in efficiency and safety.

Tip 3: Mastering Felling Techniques

Felling a tree is a skill that requires practice and knowledge. Understanding proper notch cuts, back cuts, and hinge wood thickness is crucial for controlling the direction of the fall and avoiding hazards. Always assess the tree for lean, wind direction, and potential obstacles before making any cuts.

Cost Consideration: Improper felling techniques can lead to wasted wood, damage to property, and even injury. If you’re not confident in your felling abilities, consider taking a professional training course. These courses typically cost between $200 and $500, but the investment is well worth it in terms of safety and efficiency. Furthermore, consider the cost of liability insurance if you are felling trees for commercial purposes. Insurance costs vary depending on the scope of your work and location, but typically range from $500 to $2000 per year.

Tip 4: Bucking and Limbing Techniques

Bucking (cutting a felled tree into shorter lengths) and limbing (removing branches) require different techniques than felling. Maintaining a stable stance, using proper body positioning, and avoiding pinching the bar are essential for safety and efficiency.

Cost Consideration: Efficient bucking and limbing can significantly impact the amount of usable wood you obtain from a tree. Wasted wood translates to lost revenue (if you’re selling firewood) or increased costs (if you’re purchasing timber). Optimize your cuts to minimize waste and maximize the value of your wood. The cost of wasted timber can easily add up to 10-15% of your total wood processing costs.

Data Point: According to the USDA Forest Service, proper timber harvesting practices can increase the yield of usable wood by up to 15%.

Tip 5: Using the Right Fuel and Oil

The Farm Boss requires a specific fuel-to-oil ratio (typically 50:1). Using the wrong mixture can damage the engine and void the warranty. Always use high-quality two-stroke oil and fresh gasoline.

Cost Consideration: Fuel and oil are ongoing expenses that can add up quickly. Using cheaper, lower-quality fuel and oil might seem like a way to save money, but it can lead to engine problems and costly repairs in the long run. Stick to the manufacturer’s recommendations and invest in quality products. The cost difference between high-quality and low-quality fuel and oil is typically only a few dollars per gallon, but the potential savings in repair costs are significant.

Example Calculation: If you use 5 gallons of fuel per month, and high-quality fuel costs $0.50 more per gallon than low-quality fuel, you’re only spending an extra $2.50 per month. However, a major engine repair could cost hundreds of dollars.

Tip 6: Proper Storage and Maintenance

Proper storage and maintenance are crucial for extending the life of your Farm Boss. Clean the saw after each use, check the air filter and spark plug regularly, and store it in a dry place.

Cost Consideration: Neglecting maintenance can lead to premature wear and tear and costly repairs. Regular maintenance, such as cleaning the air filter and replacing the spark plug, is relatively inexpensive and can prevent major problems down the road. The cost of a new air filter is typically around $5-$10, and a new spark plug costs around $3-$5. Performing these simple tasks regularly can save you hundreds of dollars in repair costs.

Personal Story: I once left my chainsaw sitting in the rain for a week. When I went to start it, it was seized up and required a costly repair. I learned my lesson: proper storage is essential for protecting your investment.

Tip 7: Safety First!

Always wear appropriate safety gear, including a helmet, eye protection, hearing protection, gloves, and chaps. Be aware of your surroundings and never operate the saw when you’re tired or under the influence of drugs or alcohol.

Cost Consideration: Safety is priceless. The cost of an accident can be devastating, both financially and personally. Investing in proper safety gear is a small price to pay for protecting yourself from injury. A good quality helmet with face shield and hearing protection costs around $50-$100, and chainsaw chaps cost around $75-$150. These are essential investments for anyone operating a chainsaw. Furthermore, consider the cost of lost work time due to injury. Even a minor injury can keep you out of work for several days or weeks, resulting in lost income.

Diving Deep into Cost Considerations for Wood Processing and Firewood Preparation

Now that we’ve covered essential tips for using your Farm Boss, let’s delve into the cost considerations for your wood processing and firewood preparation projects. This is where things can get complex, as costs vary widely depending on numerous factors. I’ll break down the major cost components and provide data-driven insights to help you budget effectively.

1. Timber Acquisition Costs: Buying vs. Harvesting

The first major cost component is acquiring the timber. You have two primary options: buying pre-cut logs or harvesting your own trees.

A. Buying Pre-Cut Logs:

• Cost Factors: The price of pre-cut logs depends on the species of wood, the grade (quality), the size of the logs, and the location. Hardwoods like oak, maple, and ash typically cost more than softwoods like pine and fir. Prices also fluctuate based on supply and demand.
• Data Points: According to recent market data, the average price for a cord of mixed hardwood logs delivered to your property ranges from $150 to $300, depending on your location and the supplier. Premium hardwoods like oak can cost upwards of $350 per cord. Softwood logs are typically cheaper, ranging from $100 to $200 per cord.
• Cost Optimization: Shop around for the best prices. Contact multiple suppliers and compare quotes. Consider buying in bulk to take advantage of volume discounts. Negotiate the price based on the quality and condition of the logs.
• Example Scenario: Let’s say you need 5 cords of mixed hardwood for firewood. If the average price is $250 per cord, your total timber cost would be $1250.

B. Harvesting Your Own Trees:

• Cost Factors: Harvesting your own trees involves a different set of costs, including:
  • Land Access: If you don’t own the land, you’ll need to obtain permission from the landowner or purchase timber rights. Timber rights can range from a few hundred dollars to several thousand dollars, depending on the size and quality of the timber.
  • Permits: Depending on your location, you may need permits to harvest trees. Permit fees vary widely, but typically range from $50 to $500.
  • Equipment Costs: Chainsaw (already discussed), fuel, oil, safety gear, and potentially other tools like a log splitter, skidding winch, or tractor.
  • Labor Costs: Your own time and effort, or the cost of hiring a logging crew.
• Data Points: The cost of hiring a logging crew varies depending on the size of the crew, their experience, and the complexity of the job. A small logging crew might charge $500-$1000 per day, while a larger crew could charge $1500-$3000 per day.
• Cost Optimization: Carefully assess the costs and benefits of harvesting your own trees versus buying pre-cut logs. If you only need a small amount of wood, buying logs might be more cost-effective. If you have access to land and the necessary equipment, harvesting your own trees can save you money, but it requires a significant investment of time and effort.
• Example Scenario: Let’s say you have access to land and want to harvest 5 cords of firewood. You need to factor in the cost of fuel, oil, safety gear, and your own time. If you value your time at $20 per hour, and it takes you 20 hours to harvest the wood, your labor cost would be $400.

2. Equipment Costs: Chainsaws, Splitters, and More

The cost of equipment is a significant factor in wood processing and firewood preparation.

A. Chainsaw Costs:

• Initial Investment: The Stihl Farm Boss 20-inch bar typically costs between $600 and $800 new. Used models can be found for less, but be sure to inspect them thoroughly before purchasing.
• Ongoing Costs: Fuel, oil, chain sharpening, maintenance, and repairs.
• Cost Optimization: Choose the right chainsaw for the job. Don’t overspend on a saw that’s too powerful for your needs. Maintain your saw properly to extend its life and avoid costly repairs.

B. Log Splitter Costs:

• Types of Log Splitters: Manual (hydraulic), electric, and gas-powered.
• Cost Range: Manual log splitters are the cheapest, ranging from $100 to $300. Electric log splitters typically cost between $300 and $800. Gas-powered log splitters are the most expensive, ranging from $800 to $3000 or more.
• Cost Optimization: Consider the amount of wood you’ll be splitting and the size of the logs. If you only need to split a small amount of wood, a manual or electric log splitter might be sufficient. If you’re splitting large amounts of wood, a gas-powered log splitter will save you time and effort. Renting a log splitter is also an option, with rental costs typically ranging from $50 to $100 per day.
• Data Point: According to consumer reports, gas-powered log splitters can split up to 4 times more wood per hour than manual log splitters.

C. Other Equipment Costs:

• Skidding Winch: Used to pull logs out of the woods. Cost ranges from $500 to $2000 or more.
• Tractor: Used for hauling logs and other heavy materials. Cost ranges from $5000 to $50,000 or more.
• Wood Chipper: Used to chip branches and other wood waste. Cost ranges from $500 to $5000 or more.
• Cost Optimization: Consider renting or borrowing equipment that you only need occasionally.

3. Labor Costs: DIY vs. Hiring Help

Your labor costs will depend on whether you’re doing the work yourself or hiring help.

A. DIY Labor Costs:

• Opportunity Cost: The value of your time. What else could you be doing with your time?
• Physical Strain: Wood processing and firewood preparation can be physically demanding.
• Cost Optimization: Be realistic about your abilities and limitations. Don’t take on more than you can handle. Break the work into smaller tasks and spread it out over time.

B. Hiring Labor Costs:

• Wage Rates: Wage rates for wood processing and firewood preparation vary depending on your location and the experience of the workers. Expect to pay $15-$30 per hour for general labor.
• Workers’ Compensation Insurance: If you’re hiring employees, you’ll need to pay for workers’ compensation insurance.
• Cost Optimization: Get multiple quotes from different contractors. Check their references and make sure they’re properly insured. Consider hiring day laborers for specific tasks.

Data Point: The average hourly wage for forestry and logging workers in the United States is $20.86, according to the Bureau of Labor Statistics.

4. Fuelwood Processing Costs: Splitting, Stacking, and Drying

Once you have the wood, you need to process it into firewood. This involves splitting, stacking, and drying the wood.

A. Splitting Costs:

• Manual Splitting: Using an axe or maul. Requires significant physical effort.
• Log Splitter: As discussed above, a log splitter can significantly reduce the time and effort required to split wood.
• Cost Optimization: Choose the most efficient splitting method for your needs.

B. Stacking Costs:

• Labor Costs: Stacking firewood is labor-intensive.
• Storage Space: You’ll need a dry, well-ventilated space to store your firewood.
• Cost Optimization: Stack the wood neatly and efficiently to maximize storage space.

C. Drying Costs:

• Time: Firewood needs to dry for at least six months to be properly seasoned.
• Storage Space: As mentioned above, you’ll need a dry, well-ventilated space to store your firewood.
• Cost Optimization: Allow plenty of time for the wood to dry. Properly seasoned firewood burns more efficiently and produces less smoke.

Example Calculation: The drying time for firewood depends on the species of wood, the size of the logs, and the climate. As a general rule, hardwoods like oak require at least 12 months to dry, while softwoods like pine can dry in as little as 6 months. Proper stacking and ventilation can significantly reduce drying time.

5. Transportation Costs: Hauling Logs and Firewood

Transportation costs can be a significant factor, especially if you’re hauling logs or firewood long distances.

A. Fuel Costs:

• Vehicle Type: The type of vehicle you’re using will affect your fuel costs. A pickup truck will use more fuel than a car, and a tractor-trailer will use even more.
• Distance: The longer the distance, the higher the fuel costs.
• Cost Optimization: Plan your routes carefully to minimize mileage. Use fuel-efficient vehicles.

B. Vehicle Maintenance:

• Regular Maintenance: Oil changes, tire rotations, and other maintenance tasks.
• Repairs: Unexpected repairs can be costly.
• Cost Optimization: Maintain your vehicles properly to avoid costly repairs.

C. Delivery Fees:

• If you’re hiring someone to deliver logs or firewood, you’ll need to pay delivery fees.
• Cost Optimization: Shop around for the best delivery rates.

Data Point: The average cost of diesel fuel in the United States is currently around $4.00 per gallon.

6. Permitting and Regulatory Compliance Costs

Depending on your location and the scope of your wood processing or firewood preparation project, you may need to obtain permits and comply with regulations.

A. Harvesting Permits:

• As mentioned above, you may need permits to harvest trees.
• Permit fees vary widely.

B. Burning Permits:

• You may need permits to burn brush or other wood waste.
• Permit fees vary widely.

C. Environmental Regulations:

• You may need to comply with environmental regulations related to water quality, air quality, and wildlife protection.
• Compliance costs can be significant.

Cost Optimization: Research the permitting and regulatory requirements in your area before starting your project.

7. Contingency Planning and Unexpected Costs

It’s always a good idea to plan for unexpected costs.

A. Equipment Breakdowns:

• Chainsaws, log splitters, and other equipment can break down unexpectedly.
• Repair costs can be significant.

B. Weather Delays:

• Inclement weather can delay your project.
• Delays can increase labor costs and other expenses.

C. Unexpected Timber Defects:

• You may discover defects in the timber that reduce its value.

Cost Optimization: Set aside a contingency fund to cover unexpected costs. A good rule of thumb is to set aside 10-15% of your total budget for contingencies.

Case Studies: Budgeting for Different Wood Processing Scenarios

To illustrate how these cost considerations apply in practice, let’s look at a few case studies.

Case Study 1: Homeowner Preparing Firewood for Personal Use

• Scenario: A homeowner wants to prepare 5 cords of firewood for their own use. They have a Stihl Farm Boss 20-inch bar and access to land where they can harvest trees.
• Cost Breakdown:
  • Equipment: $700 (chainsaw, already owned) + $0 (log splitter, using manual splitting) + $100 (safety gear) = $800
  • Fuel and Oil: $100
  • Permits: $50
  • Labor (DIY): 50 hours x $20/hour (opportunity cost) = $1000
  • Transportation: $50
  • Contingency (10%): $200
  • Total Estimated Cost: $2200
• Cost Per Cord: $440

Case Study 2: Small-Scale Firewood Supplier Selling Firewood

• Scenario: A small-scale firewood supplier wants to prepare and sell 20 cords of firewood. They need to purchase logs and hire labor.
• Cost Breakdown:
  • Timber (20 cords @ $250/cord): $5000
  • Equipment: $700 (chainsaw, already owned) + $1500 (log splitter) + $100 (safety gear) = $2300
  • Fuel and Oil: $400
  • Labor (hiring help): 100 hours x $20/hour = $2000
  • Transportation: $200
  • Marketing and Sales: $100
  • Contingency (10%): $1000
  • Total Estimated Cost: $11,000
• Cost Per Cord: $550
• Selling Price: To make a profit, they would need to sell the firewood for more than $550 per cord.

Case Study 3: Logging Company Harvesting Timber for Sale

• Scenario: A logging company wants to harvest 100 cords of timber for sale. They have the necessary equipment and a crew of workers.
• Cost Breakdown:
  • Land Access/Timber Rights: $5000
  • Equipment (depreciation and maintenance): $5000
  • Fuel and Oil: $2000
  • Labor (logging crew): 500 hours x $25/hour = $12,500
  • Transportation: $1000
  • Permits and Regulatory Compliance: $500
  • Insurance: $2000
  • Contingency (10%): $2800
  • Total Estimated Cost: $30,800
• Cost Per Cord: $308
• Selling Price: To make a profit, they would need to sell the timber for more than $308 per cord.

Actionable Takeaways and Next Steps

As you can see, the costs of wood processing and firewood preparation can vary significantly depending on the specific circumstances. By understanding the major cost components and implementing cost optimization strategies, you can effectively budget for your projects and maximize your profits.

Here are some actionable takeaways and next steps:

1. Assess Your Needs: Determine the amount of wood you need and the type of wood you want to use.
2. Evaluate Your Resources: Consider your equipment, labor, and access to land.
3. Research Local Prices: Get quotes from multiple suppliers for timber, equipment rentals, and labor.
4. Create a Detailed Budget: Break down all the cost components and estimate the total cost of your project.
5. Implement Cost Optimization Strategies: Look for ways to reduce costs without sacrificing quality or safety.
6. Monitor Your Progress: Track your expenses and make adjustments to your budget as needed.
7. Prioritize Safety: Always wear appropriate safety gear and follow safe operating procedures.

Final Thoughts: The Art and Economics of Wood

Working with wood is both an art and a science. It requires skill, knowledge, and a deep appreciation for the natural world. But it also requires a solid understanding of the economics involved. By carefully planning your projects and managing your costs, you can enjoy the satisfaction of working with wood while staying within your budget. Remember, a little planning goes a long way, and a well-executed project is always worth the effort. Now go out there, sharpen your chain, and make some sawdust!

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