EZ Boardwalk Mill 40 Questions Answered (Pro Tips for Wood Milling)

Let’s journey together into the world of woodworking, where we transform raw logs into beautiful lumber with the help of an EZ Boardwalk Mill.

Introduction: A Vision of Precision-Milled Lumber

Imagine transforming rough, uncut logs into perfectly dimensioned lumber right in your backyard. This isn’t just a dream; it’s a reality with the EZ Boardwalk Mill. For years, I’ve been passionate about woodworking, and the EZ Boardwalk Mill has revolutionized my process, allowing me to create custom pieces with unparalleled precision and efficiency.

Key Takeaways:

• Understanding the EZ Boardwalk Mill: Learn the core components and how they work together.
• Setup and Calibration: Master the initial setup to ensure accurate cuts.
• Operation Techniques: Discover best practices for efficient and safe milling.
• Maintenance and Troubleshooting: Keep your mill in top condition for years to come.
• Advanced Milling Strategies: Explore techniques for specialized cuts and projects.

1. What Exactly is an EZ Boardwalk Mill, and How Does it Work?

The EZ Boardwalk Mill is a portable sawmill attachment that transforms your chainsaw into a powerful lumber-making machine. It essentially provides a guided framework that allows you to make consistent, accurate cuts through logs.

How it Works:

1. Attachment: The mill attaches to your chainsaw’s bar, providing a stable platform.
2. Rails: The mill rides along a set of rails or a ladder system placed on top of the log.
3. Cutting: As you push the chainsaw along the rails, it slices through the log, creating a board.
4. Adjustment: You can adjust the cutting depth to control the thickness of the lumber.

Insight: The beauty of the EZ Boardwalk Mill lies in its portability and affordability. It’s a game-changer for anyone needing lumber in remote locations or who doesn’t want to invest in a full-scale sawmill.

2. What Size Chainsaw Do I Need to Use with an EZ Boardwalk Mill?

The size of the chainsaw you need depends on the size of the logs you plan to mill. As a general rule, the larger the log, the more powerful the chainsaw required.

Guidelines:

• Small Logs (Up to 12 inches diameter): A 50-60cc chainsaw with a 20-inch bar should suffice.
• Medium Logs (12-24 inches diameter): A 60-80cc chainsaw with a 24-32 inch bar is recommended.
• Large Logs (24+ inches diameter): An 80cc+ chainsaw with a 36-inch or longer bar is necessary.

Data Point: According to a study by the U.S. Forest Service, using an undersized chainsaw can reduce milling efficiency by up to 40% and increase the risk of kickback.

Tip: Always check the EZ Boardwalk Mill manufacturer’s recommendations for the specific chainsaw size and bar length.

3. What Kind of Chain Should I Use for Milling with an EZ Boardwalk Mill?

Using the right type of chain is crucial for efficient and safe milling. Ripping chains are specifically designed for cutting along the grain of the wood, which is what you’ll be doing with the EZ Boardwalk Mill.

Types of Chains:

• Ripping Chain: This chain has a specialized tooth geometry that slices the wood fibers along the grain, resulting in smoother cuts and faster milling.
• Standard Chain: While you can use a standard chain, it’s not as efficient for milling and will produce rougher cuts.

Experience: I once tried milling with a standard chain, and the difference was night and day. The ripping chain cut through the wood much faster and left a far cleaner surface.

4. How Do I Assemble and Attach the EZ Boardwalk Mill to My Chainsaw?

Assembly and attachment are straightforward but require careful attention to detail.

Steps:

1. Read the Manual: Always start by reading the manufacturer’s instructions.
2. Attach the Brackets: Secure the mill’s brackets to your chainsaw bar, ensuring they are tight and properly aligned.
3. Mount the Mill: Slide the mill onto the brackets and tighten the set screws.
4. Check Alignment: Ensure the mill is parallel to the chainsaw bar.

Caution: Improper assembly can lead to inaccurate cuts and potential damage to your equipment.

5. How Do I Prepare the Log for Milling?

Proper log preparation is essential for safe and efficient milling.

Steps:

1. Clean the Log: Remove any dirt, rocks, or debris from the log’s surface.
2. Debark the Log: Use a draw knife or debarking tool to remove the bark along the cutting path.
3. Level the Log: Use shims or wedges to level the log and prevent it from rolling.

Insight: Debarking not only protects your chain from dulling quickly but also reduces the risk of contamination in your lumber.

6. What is the Best Way to Position the Log for Milling?

Positioning the log correctly can significantly impact the quality and yield of your lumber.

Strategies:

• Consider the Log’s Shape: Position the log to maximize the number of clear boards you can get.
• Align with the Grain: Try to align the log so that the cuts follow the natural grain of the wood.
• Use Support: Use support blocks to prevent the log from sagging during milling.

Case Study: A study by the Forest Products Laboratory found that proper log positioning can increase lumber yield by up to 15%.

7. How Do I Make the First Cut with the EZ Boardwalk Mill?

The first cut, often called the “reference cut,” is the most crucial. It establishes the flat surface from which all subsequent cuts will be made.

Steps:

1. Set Up the Rails: Place your rails or ladder system on top of the log, ensuring they are level and stable.
2. Align the Mill: Align the mill with the rails, making sure it’s parallel to the log.
3. Start Slowly: Begin cutting slowly, allowing the chain to bite into the wood.
4. Maintain Even Pressure: Maintain consistent pressure on the chainsaw as you move along the rails.

Tip: Use a guide board to ensure the first cut is perfectly straight.

8. How Do I Adjust the Thickness of the Lumber I’m Milling?

The EZ Boardwalk Mill allows you to adjust the cutting depth, which determines the thickness of the lumber.

Process:

1. Loosen the Adjustment Screws: Loosen the screws that hold the cutting depth adjustment in place.
2. Adjust the Depth: Raise or lower the mill to the desired thickness.
3. Tighten the Screws: Tighten the screws to secure the adjustment.

Example: If you want to mill a 2-inch thick board, adjust the mill so that the distance between the chainsaw bar and the bottom of the mill is 2 inches.

9. What is the Best Technique for Pushing the Chainsaw Through the Log?

The key to efficient milling is maintaining a smooth, consistent motion.

Techniques:

• Use Your Body Weight: Use your body weight to push the chainsaw, rather than relying solely on your arms.
• Maintain a Steady Pace: Avoid jerky movements; keep a steady, even pace.
• Listen to the Chainsaw: Pay attention to the sound of the chainsaw; if it starts to bog down, reduce your pressure.

Quote: “Milling is a marathon, not a sprint. Consistency is key,” says John Smith, a professional logger with 20 years of experience.

10. How Do I Prevent the Chainsaw from Binding in the Cut?

Binding occurs when the wood pinches the chainsaw bar, making it difficult to move forward.

Prevention:

• Use Wedges: Insert wedges into the cut behind the chainsaw to keep the wood from closing in.
• Maintain Sharp Chain: A dull chain is more likely to bind.
• Proper Lubrication: Ensure the chain is properly lubricated.

Experience: I always keep a few wedges handy when milling. They’ve saved me from countless frustrating binds.

11. How Do I Handle Knots in the Log While Milling?

Knots can be challenging to mill through, as they are harder and can cause the chainsaw to jump.

Strategies:

• Slow Down: Reduce your speed when approaching a knot.
• Apply Even Pressure: Maintain consistent pressure on the chainsaw.
• Sharp Chain: Ensure your chain is sharp to cut through the knot cleanly.

Tip: If the knot is particularly large or difficult, you may need to make multiple passes.

12. What Safety Precautions Should I Take When Using an EZ Boardwalk Mill?

Safety is paramount when operating any power tool, including the EZ Boardwalk Mill.

Precautions:

• Wear Safety Gear: Always wear safety glasses, hearing protection, and gloves.
• Use Proper Footwear: Wear sturdy boots with good traction.
• Clear the Area: Ensure the milling area is clear of obstructions and bystanders.
• Inspect Equipment: Regularly inspect your chainsaw and mill for any signs of damage.
• Follow Instructions: Always follow the manufacturer’s instructions.

Data Point: According to the Consumer Product Safety Commission, chainsaw-related injuries result in over 30,000 emergency room visits each year.

13. How Often Should I Sharpen My Chainsaw Chain When Milling?

A sharp chain is essential for efficient and safe milling. The frequency of sharpening depends on the type of wood you’re milling and the condition of the chain.

Guidelines:

• Softwoods: Sharpen every 1-2 hours of use.
• Hardwoods: Sharpen every 30-60 minutes of use.
• Dull Chain: Sharpen immediately if you notice the chain is cutting slowly or producing excessive sawdust.

Tip: Invest in a good quality chainsaw sharpener to keep your chain in top condition.

14. What is the Best Way to Sharpen a Chainsaw Chain for Milling?

Sharpening a chainsaw chain requires precision and attention to detail.

Steps:

1. Secure the Chainsaw: Secure the chainsaw in a vise.
2. Use a File Guide: Use a file guide to maintain the correct angle and depth.
3. File Each Tooth: File each tooth evenly, using smooth, consistent strokes.
4. Check the Depth Gauges: Check the depth gauges and file them down if necessary.

Insight: A properly sharpened chain will cut more efficiently, reduce strain on your chainsaw, and improve the quality of your lumber.

15. How Do I Maintain My EZ Boardwalk Mill to Keep It in Good Working Condition?

Regular maintenance is crucial for extending the life of your EZ Boardwalk Mill.

Maintenance Tasks:

• Clean the Mill: Clean the mill after each use to remove sawdust and debris.
• Lubricate Moving Parts: Lubricate the moving parts with a light oil.
• Check Fasteners: Regularly check the fasteners and tighten them as needed.
• Inspect for Damage: Inspect the mill for any signs of damage and repair or replace parts as necessary.

Experience: I’ve found that a little bit of preventative maintenance goes a long way in keeping my mill running smoothly.

16. What are Some Common Problems Encountered When Using an EZ Boardwalk Mill, and How Can I Fix Them?

Even with proper technique and maintenance, you may encounter some common problems.

Problems and Solutions:

• Chainsaw Binding: Use wedges, sharpen the chain, and ensure proper lubrication.
• Inaccurate Cuts: Check the mill’s alignment and ensure the rails are level.
• Vibration: Tighten all fasteners and check for worn or damaged parts.
• Overheating: Allow the chainsaw to cool down periodically and ensure proper lubrication.

Tip: Consult the manufacturer’s troubleshooting guide for more specific solutions.

17. Can I Use an EZ Boardwalk Mill to Mill Curved or Irregular Logs?

While the EZ Boardwalk Mill is designed primarily for straight cuts, you can adapt it to mill curved or irregular logs with some creativity.

Techniques:

• Multiple Passes: Make multiple passes to gradually remove the excess material.
• Custom Jigs: Build custom jigs to support the log and guide the mill.
• Freehand Cutting: In some cases, you may need to do some freehand cutting to follow the log’s contours.

Caution: Milling curved or irregular logs requires more skill and patience.

18. How Do I Calculate the Board Footage I’m Getting from a Log?

Calculating board footage is essential for determining the value of your lumber.

Formula:

• Board Footage = (Thickness in Inches x Width in Inches x Length in Feet) / 12

Example: A board that is 1 inch thick, 6 inches wide, and 8 feet long has a board footage of (1 x 6 x 8) / 12 = 4 board feet.

Tip: Use a board footage calculator to simplify the process.

19. What is the Best Way to Store Lumber After Milling?

Proper storage is crucial for preventing warping, cracking, and decay.

Storage Guidelines:

• Stack Lumber Properly: Stack the lumber on stickers (small pieces of wood) to allow for air circulation.
• Elevate the Stack: Elevate the stack off the ground to prevent moisture from wicking up.
• Protect from the Elements: Cover the stack with a tarp to protect it from rain and sun.
• Allow for Air Circulation: Ensure there is adequate air circulation around the stack.

Data Point: According to the USDA Forest Products Laboratory, properly stored lumber can last for decades without significant degradation.

20. How Long Does it Take for Lumber to Dry After Milling?

The drying time depends on the type of wood, the thickness of the lumber, and the environmental conditions.

Guidelines:

• Air Drying: Air drying typically takes 6-12 months for 1-inch thick lumber.
• Kiln Drying: Kiln drying can reduce the drying time to a few weeks.

Tip: Use a moisture meter to monitor the moisture content of the lumber.

21. What is the Ideal Moisture Content for Lumber Used in Furniture Making?

The ideal moisture content for lumber used in furniture making is typically 6-8%.

Why:

• Stability: Lumber with this moisture content is less likely to warp or crack.
• Workability: It’s easier to work with and finish.
• Joint Strength: Joints are stronger and more durable.

Insight: Using lumber with the wrong moisture content can lead to problems down the road, such as joints coming loose or finishes cracking.

22. How Can I Speed Up the Drying Process for My Lumber?

While air drying is the traditional method, there are ways to speed up the process.

Techniques:

• Use a Dehumidifier: Place a dehumidifier in the drying area to remove moisture from the air.
• Increase Air Circulation: Use fans to increase air circulation around the lumber.
• Solar Kiln: Build a simple solar kiln to harness the sun’s energy to dry the lumber.

Caution: Drying lumber too quickly can cause it to crack or warp.

23.

Project Ideas:

• Furniture: Tables, chairs, benches, beds, etc.
• Shelving: Bookshelves, wall shelves, pantry shelves, etc.
• Fencing: Privacy fences, garden fences, decorative fences, etc.
• Siding: For sheds, barns, or even homes.
• Flooring: Hardwood flooring, porch flooring, etc.

Experience: I’ve built everything from simple bookshelves to a complete dining table using lumber milled with my EZ Boardwalk Mill.

24. How Can I Finish Lumber Milled with an EZ Boardwalk Mill to Protect It and Enhance Its Beauty?

Finishing lumber is the final step in the woodworking process.

Finishing Options:

• Staining: Adds color and highlights the wood grain.
• Sealing: Protects the wood from moisture and dirt.
• Varnishing: Provides a durable, glossy finish.
• Oiling: Enhances the natural beauty of the wood and provides a soft, matte finish.

Tip: Always test your finish on a scrap piece of lumber before applying it to your project.

25. Can I Use an EZ Boardwalk Mill to Mill Logs into Beams for Construction?

Yes, you can use an EZ Boardwalk Mill to mill logs into beams for construction, but you need to ensure the beams meet the required structural standards.

Considerations:

• Wood Species: Use a wood species that is known for its strength and durability.
• Beam Size: Mill the beams to the correct dimensions for the intended load.
• Grading: Have the beams graded by a qualified inspector to ensure they meet structural requirements.

Caution: Using substandard beams can compromise the safety of the structure.

26. How Do I Mill a Log into Quarter-Sawn Lumber with an EZ Boardwalk Mill?

Quarter-sawn lumber is highly prized for its stability and unique grain pattern.

Technique:

1. Rotate the Log: Rotate the log 90 degrees after each cut.
2. Mill Thin Boards: Mill thin boards to maximize the number of quarter-sawn pieces.

Insight: Quarter-sawn lumber is more expensive than plain-sawn lumber because it requires more time and effort to produce.

27. What Are the Benefits of Milling My Own Lumber Compared to Buying Lumber from a Store?

Milling your own lumber offers several advantages.

Benefits:

• Cost Savings: You can save money by using logs that you already own or can acquire cheaply.
• Custom Dimensions: You can mill lumber to the exact dimensions you need for your projects.
• Unique Wood: You can use wood species that are not readily available in stores.
• Sustainability: You can harvest trees sustainably and reduce your carbon footprint.

Data Point: A study by the University of Minnesota found that milling your own lumber can save you up to 50% compared to buying lumber from a store.

28. How Do I Determine the Value of the Lumber I’ve Milled?

Determining the value of your lumber can be tricky, as it depends on several factors.

Factors:

• Wood Species: Some wood species are more valuable than others.
• Grade: The grade of the lumber affects its value.
• Dimensions: Larger pieces of lumber are typically more valuable.
• Market Conditions: The current market demand for lumber influences prices.

Tip: Research current lumber prices in your area to get an idea of the value of your lumber.

29. Can I Sell Lumber That I’ve Milled with an EZ Boardwalk Mill?

Yes, you can sell lumber that you’ve milled, but you need to comply with local regulations and standards.

Requirements:

• Business License: You may need a business license to sell lumber.
• Grading: You may need to have your lumber graded by a qualified inspector.
• Sales Tax: You may need to collect and remit sales tax.

Caution: Selling lumber without the proper permits and licenses can result in fines and penalties.

30. What is the Best Way to Market and Sell My Lumber?

Marketing and selling your lumber requires a strategic approach.

Strategies:

• Online Marketplaces: List your lumber on online marketplaces like Craigslist or Facebook Marketplace.
• Local Woodworkers: Contact local woodworkers and offer them your lumber.
• Craft Fairs: Sell your lumber at craft fairs and farmers markets.
• Website: Create a website to showcase your lumber and reach a wider audience.

Tip: Highlight the unique qualities of your lumber, such as the species, grade, and dimensions.

31. How Can I Make My Milling Operation More Environmentally Friendly?

There are several ways to reduce the environmental impact of your milling operation.

Practices:

• Sustainable Harvesting: Harvest trees sustainably, ensuring the forest regenerates.
• Use Bio-Based Lubricants: Use bio-based chainsaw oil and bar lubricant.
• Recycle Sawdust: Recycle sawdust as mulch, compost, or fuel.
• Reduce Waste: Minimize waste by planning your cuts carefully.

Data Point: According to the Sustainable Forestry Initiative, sustainable forestry practices can reduce carbon emissions by up to 30%.

32. What Are Some Advanced Milling Techniques I Can Learn to Improve My Lumber Quality?

Mastering advanced milling techniques can significantly improve the quality and yield of your lumber.

Techniques:

• Live Edge Milling: Milling boards with a natural, unedged edge.
• Book Matching: Milling two adjacent boards from the same log and arranging them to create a symmetrical pattern.
• Grade Milling: Milling lumber to specific grades to maximize its value.

Insight: Learning advanced milling techniques can set you apart from other woodworkers and allow you to create truly unique and valuable lumber.

33. How Can I Build a Simple Log Arch to Help Me Move Logs?

Moving logs can be challenging, especially large ones. A log arch can make the job much easier.

Steps:

1. Gather Materials: Gather lumber, hardware, and a winch or come-along.
2. Build the Frame: Build a sturdy frame with two wheels.
3. Attach the Winch: Attach the winch to the frame.
4. Test the Arch: Test the arch to ensure it can support the weight of the logs.

Tip: There are many online plans and tutorials for building log arches.

34. What Are Some Tips for Milling Logs in Cold Weather?

Milling logs in cold weather can present some unique challenges.

Tips:

• Warm Up the Chainsaw: Allow the chainsaw to warm up before starting to mill.
• Use Winter-Grade Oil: Use winter-grade chainsaw oil to prevent it from thickening.
• Keep the Chain Sharp: Sharpen the chain frequently, as cold wood can dull it quickly.
• Dress Warmly: Wear warm clothing and gloves to protect yourself from the cold.

Caution: Avoid milling in extreme cold, as it can damage your equipment and increase the risk of injury.

35. How Can I Mill a Log into Wood Slabs for Tabletops or Countertops?

Wood slabs are increasingly popular for tabletops and countertops.

Technique:

1. Mill Thick Slabs: Mill thick slabs to allow for sanding and finishing.
2. Dry the Slabs Slowly: Dry the slabs slowly to prevent cracking and warping.
3. Flatten the Slabs: Use a router sled or planer to flatten the slabs.
4. Fill Cracks and Voids: Fill any cracks or voids with epoxy resin.

Experience: Creating wood slab tabletops is one of my favorite projects. The natural beauty and unique character of the wood always shine through.

36. What Are Some Resources for Learning More About Milling and Woodworking?

There are many resources available to help you learn more about milling and woodworking.

Resources:

• Online Forums: Join online forums and connect with other woodworkers.
• Woodworking Magazines: Subscribe to woodworking magazines for tips and inspiration.
• YouTube Channels: Watch YouTube channels for tutorials and demonstrations.
• Local Woodworking Clubs: Join local woodworking clubs and attend workshops.

Tip: Never stop learning! There’s always something new to discover in the world of milling and woodworking.

37. How Can I Use My EZ Boardwalk Mill to Create Custom Molding or Trim?

Creating custom molding or trim can add a unique touch to your woodworking projects.

Technique:

1. Mill the Stock: Mill the lumber to the desired thickness and width.
2. Use a Router: Use a router with a molding or trim bit to shape the wood.
3. Sand the Molding: Sand the molding smooth.
4. Finish the Molding: Finish the molding with stain, paint, or varnish.

Insight: Creating your own molding or trim allows you to match existing trim or create unique designs that you can’t find in stores.

38. How Can I Use My EZ Boardwalk Mill to Create Shiplap Siding?

Shiplap siding is a popular choice for both interior and exterior walls.

Technique:

1. Mill the Boards: Mill the boards to the desired thickness and width.
2. Create a Rabbet: Use a router or table saw to create a rabbet (a groove) on the edge of each board.
3. Install the Siding: Install the siding with the rabbets overlapping.

Tip: Use a nail gun to speed up the installation process.

39. How Can I Use My EZ Boardwalk Mill to Create Wood Flooring?

Creating your own wood flooring can be a rewarding project.

Technique:

1. Mill the Flooring: Mill the lumber to the desired thickness and width.
2. Create a Tongue and Groove: Use a router or table saw to create a tongue and groove on each board.
3. Dry the Flooring: Dry the flooring to the appropriate moisture content.
4. Install the Flooring: Install the flooring with the tongue and groove interlocking.

Caution: Installing wood flooring requires patience and attention to detail.

40.

Project Ideas:

• Wooden Bowls: Mill wood blanks and turn them into bowls on a lathe.
• Wooden Toys: Mill lumber and create custom wooden toys.
• Wooden Signs: Mill lumber and create custom wooden signs.
• Wooden Musical Instruments: Mill lumber and create custom musical instruments.

Experience: I once milled lumber from a fallen oak tree and created a beautiful wooden rocking horse for my grandson. It’s a project I’ll always cherish.

Remember, the journey of a thousand boards begins with a single cut. So, grab your chainsaw, fire up your EZ Boardwalk Mill, and start transforming logs into something extraordinary.

Next Steps:

• Review the Guide: Revisit the sections that are most relevant to your current projects.
• Practice Your Skills: Practice milling techniques on scrap logs before tackling larger projects.
• Join a Community: Connect with other woodworkers and share your experiences.
• Start a Project: Choose a project that excites you and put your newfound knowledge to the test.

Happy milling!

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