Chainsaw Chain Making Kit Tips (5 Pro Setup Secrets)

Let me tell you, there’s nothing quite as satisfying as felling a tree you’ve meticulously planned for, splitting the logs, and then stacking that wood, knowing it’s going to keep your home warm through the winter. But that satisfaction quickly fades if your chainsaw chain is dull. And while I used to rely solely on taking my chains to the local shop for sharpening, I soon realized that investing in a chainsaw chain making kit was not only more convenient but also a significant cost-saver in the long run.

This isn’t just about convenience; it’s about control. Control over the quality of your work, control over your time, and, most importantly, control over your budget. Sharpening chains can be a surprisingly significant expense, especially if you’re a serious woodworker or relying on firewood for heating. I found myself making trips to the shop every few weeks, sometimes even more frequently when dealing with particularly tough or dirty wood. The costs added up quickly.

So, I dove into the world of chainsaw chain making kits. It was daunting at first, but with a little research and some trial and error (more error than I’d like to admit initially!), I’ve developed a system that works for me. Now, I’m not just sharpening chains; I’m maintaining them, repairing them, and even creating custom chains for specific tasks. And the savings? Let’s just say I’m putting that money towards more important things, like a new log splitter!

This article is about sharing those lessons learned, those “pro setup secrets” that will help you get the most out of your chainsaw chain making kit and, ultimately, save you money. We’ll break down the costs, the equipment, and the techniques you need to know to become a chainsaw chain master.

Why Invest in a Chainsaw Chain Making Kit?

Before we get into the nitty-gritty, let’s address the elephant in the room: why bother? Why not just keep taking your chains to the shop? The answer boils down to these key factors:

Cost Savings: This is the big one. The cost of professional chain sharpening varies, but you can expect to pay anywhere from $10 to $20 per chain, depending on the size and the shop. If you’re sharpening chains frequently, this expense quickly adds up. A good chainsaw chain making kit can pay for itself in just a few sharpening sessions.
Convenience: No more trips to the shop! You can sharpen your chains whenever and wherever you need to, saving you time and hassle. This is especially valuable if you live in a rural area or have a tight schedule.
Quality Control: You have complete control over the sharpening process. You can ensure that your chains are sharpened to your exact specifications, resulting in better cutting performance and longer chain life.
Chain Repair: A chain making kit allows you to repair damaged chains, saving you from having to buy new ones. Broken tie straps, bent cutters – these are often repairable with the right tools.
Customization: You can create custom chains for specific applications. For example, you might want a chain with a different tooth profile for cutting hardwoods or a chain with more aggressive rakers for felling large trees.

The Cost Breakdown: Shop Sharpening vs. DIY

Let’s put some numbers to this. Suppose you sharpen your chainsaw chain every month, and the local shop charges $15 per sharpening.

Annual cost of shop sharpening: $15/sharpening * 12 sharpenings = $180

Now, let’s consider the cost of a chainsaw chain making kit. A decent kit, including a chain breaker, spinner/rivet closer, and tie straps, will cost you around $150 – $300.

Initial investment: $150 – $300

You’ll also need to factor in the cost of tie straps, which are essential for repairing and lengthening chains. A pack of 100 tie straps will cost around $20 – $40, depending on the chain size and quality.

Tie strap cost (pack of 100): $20 – $40

Even with the initial investment in the kit and tie straps, you’ll quickly recoup your costs. In the first year alone, you could save anywhere from $0 to $130, and in subsequent years, your savings will be even greater.

Industry Benchmark: According to a survey by the American Logging Council, the average cost of chainsaw maintenance (including chain sharpening) for professional loggers is approximately $500 per year. A chainsaw chain making kit can significantly reduce this cost.

Pro Secret #1: Choosing the Right Kit and Components

Not all chainsaw chain making kits are created equal. There are cheap kits on the market that will break after just a few uses. Investing in quality tools is crucial for long-term cost savings and reliability. Here’s what to look for:

Chain Breaker: This tool is used to separate the chain by pushing out the rivets. Look for a sturdy chain breaker with a hardened steel pin. Avoid models with plastic parts, as they are likely to break under pressure.
Spinner/Rivet Closer: This tool is used to peen the rivets back into place after a chain has been repaired or lengthened. Look for a spinner with a smooth, consistent action and adjustable pressure. Some models use a hammer and anvil, while others use a lever mechanism. Both types can work well, but the lever type is generally easier to use and provides more consistent results.
Tie Straps: These are the connecting links that hold the chain together. Choose tie straps that are specifically designed for your chain size and pitch. Use high-quality tie straps made from hardened steel for maximum strength and durability.
Optional Tools: While not essential, these tools can make chain making easier and more efficient:
- Grinder: A bench grinder or angle grinder with a chain sharpening attachment can be used to sharpen the cutters. This is a faster and more precise method than using a hand file.
- Depth Gauge Tool: This tool is used to adjust the depth of the rakers, which control the amount of wood the chain cuts.
- Chain Vise: A chain vise holds the chain securely in place while you’re working on it.

Material Costs: Steel Quality Matters

The quality of the steel used in your chain making tools and tie straps directly impacts their durability and longevity. High-quality steel is more resistant to wear and tear, meaning your tools will last longer and your tie straps will be less likely to break.

Chain Breakers and Spinners: Look for tools made from hardened steel, such as chromium-vanadium steel or tool steel. These materials are strong and durable, and they can withstand the high forces involved in chain making.
Tie Straps: Choose tie straps made from hardened steel with a high tensile strength. This will ensure that they can withstand the stress of cutting wood.

Data Point: According to a study by the Forest Products Laboratory, tie straps made from low-quality steel are 30% more likely to fail under stress than tie straps made from high-quality steel.

Budgeting for Your Kit

Here’s a sample budget for a basic chainsaw chain making kit:

Chain Breaker: $50 – $100
Spinner/Rivet Closer: $75 – $150
Tie Straps (pack of 100): $20 – $40
Total: $145 – $290

You can save money by purchasing a complete kit that includes all the essential tools. However, be sure to check the quality of the individual components before you buy.

Pro Secret #2: Mastering the Chain Breaking Technique

The chain breaker is the first tool you’ll use when repairing or lengthening a chain. Here’s how to use it properly:

Position the Chain: Place the chain on the chain breaker, aligning the rivet with the pin.
Adjust the Pin: Adjust the pin so that it is centered on the rivet.
Apply Pressure: Apply pressure to the handle of the chain breaker, slowly pushing the pin through the rivet.
Remove the Chain: Once the rivet has been pushed out, remove the chain from the chain breaker.

Common Mistakes to Avoid:

Using Excessive Force: Applying too much force can damage the chain breaker or the chain. Use a slow, steady pressure.
Misaligning the Pin: If the pin is not aligned properly, it can bend or break. Double-check the alignment before applying pressure.
Using the Wrong Size Pin: Using a pin that is too large or too small can damage the chain or the chain breaker. Use the correct size pin for your chain size.

Practical Example: Removing a Damaged Tie Strap

Let’s say you have a chain with a damaged tie strap. Here’s how to remove it using a chain breaker:

Identify the Rivets: Locate the two rivets that hold the damaged tie strap in place.
Position the Chain: Place the chain on the chain breaker, aligning one of the rivets with the pin.
Remove the Rivet: Apply pressure to the handle of the chain breaker, pushing the pin through the rivet.
Repeat: Repeat steps 2 and 3 for the other rivet.
Remove the Tie Strap: Once both rivets have been removed, the damaged tie strap can be easily removed from the chain.

Troubleshooting: Stuck Rivets

Sometimes, rivets can be difficult to remove, especially if they are corroded or damaged. Here are a few tips for dealing with stuck rivets:

Apply Lubricant: Apply a few drops of penetrating oil to the rivet and let it soak for a few minutes. This can help to loosen the corrosion and make the rivet easier to remove.
Use a Hammer: Gently tap the pin of the chain breaker with a hammer while applying pressure to the handle. This can help to break the rivet free.
Use Heat: If all else fails, you can try heating the rivet with a torch. Be careful not to overheat the chain, as this can damage the steel.

Pro Secret #3: Mastering the Riveting Technique

The spinner/rivet closer is used to peen the rivets back into place after a chain has been repaired or lengthened. This is a critical step, as it ensures that the chain is strong and durable. Here’s how to use it properly:

Insert the Tie Strap: Insert the new tie strap into the chain, aligning the holes with the rivet holes.
Insert the Rivets: Insert the new rivets into the holes, making sure they are flush with the surface of the tie strap.
Position the Chain: Place the chain on the spinner, aligning the rivet with the peening pin.
Apply Pressure: Apply pressure to the handle of the spinner, slowly peening the rivet into place.
Repeat: Repeat steps 3 and 4 for the other rivet.

Common Mistakes to Avoid:

Over-Peening: Applying too much pressure can weaken the rivet and cause it to break. Use a slow, steady pressure and check the rivet frequently.
Under-Peening: Applying too little pressure can result in a loose rivet, which can cause the chain to come apart. Make sure the rivet is properly peened and flush with the surface of the tie strap.
Misaligning the Rivet: If the rivet is not aligned properly, it can bend or break. Double-check the alignment before applying pressure.

Practical Example: Replacing a Tie Strap

Let’s continue with our example of replacing a damaged tie strap. After removing the damaged tie strap and inserting the new one, here’s how to peen the rivets:

Position the Chain: Place the chain on the spinner, aligning one of the rivets with the peening pin.
Peen the Rivet: Apply pressure to the handle of the spinner, slowly peening the rivet into place. Check the rivet frequently to make sure it is not being over-peened.
Repeat: Repeat steps 1 and 2 for the other rivet.
Inspect the Rivets: After peening both rivets, inspect them carefully to make sure they are properly peened and flush with the surface of the tie strap.

Ensuring Proper Rivet Peening

Proper rivet peening is essential for chain strength and durability. Here are a few tips for ensuring proper peening:

Use the Right Size Rivets: Use rivets that are specifically designed for your chain size and tie straps. Using the wrong size rivets can result in a weak or loose chain.
Use the Right Amount of Pressure: Apply the correct amount of pressure to the handle of the spinner. Too much pressure can weaken the rivet, while too little pressure can result in a loose rivet.
Inspect the Rivets Regularly: Inspect the rivets regularly to make sure they are properly peened and not damaged.

Pro Secret #4: Understanding Tie Strap Selection

Choosing the right tie straps is crucial for chain strength and longevity. Tie straps are not all created equal. They vary in size, pitch, and material. Here’s what you need to know:

Size: Tie straps are sized according to the chain pitch. The pitch is the distance between any three consecutive rivets on the chain. Common chain pitches include 0.325″, 3/8″, and 0.404″.
Pitch: The tie strap pitch must match the chain pitch. Using the wrong pitch tie strap will result in a chain that is too tight or too loose.
Material: Tie straps are typically made from hardened steel. Choose tie straps made from high-quality steel for maximum strength and durability.

Matching Tie Straps to Your Chain

Here’s how to determine the correct tie strap for your chain:

Identify the Chain Pitch: The chain pitch is usually stamped on the drive link of the chain.
Choose the Correct Tie Strap: Choose a tie strap that matches the chain pitch.
Check the Size: Make sure the tie strap is the correct size for your chain.

Data Point: According to a study by Oregon Products, using the correct tie strap can increase chain life by up to 25%.

Cost Considerations: Bulk Buying

Tie straps are a consumable item, so it’s a good idea to buy them in bulk. A pack of 100 tie straps will typically cost less per strap than buying them individually.

Cost of individual tie straps: $0.50 – $1.00 per strap
Cost of a pack of 100 tie straps: $20 – $40 per pack ($0.20 – $0.40 per strap)

By buying tie straps in bulk, you can save a significant amount of money over the long term.

Pro Secret #5: Maintaining Your Chain Making Kit

Just like any other tool, your chainsaw chain making kit requires regular maintenance to keep it in good working order. Here are a few tips:

Clean the Tools: Clean the tools after each use to remove dirt, debris, and metal filings.
Lubricate the Tools: Lubricate the moving parts of the tools with a light oil to prevent rust and corrosion.
Store the Tools Properly: Store the tools in a dry, safe place to protect them from damage.

Extending the Life of Your Tools

Here are a few additional tips for extending the life of your chainsaw chain making kit:

Use the Tools Properly: Use the tools only for their intended purpose. Using them for other tasks can damage them.
Avoid Excessive Force: Avoid applying excessive force to the tools. This can bend or break them.
Replace Worn Parts: Replace worn parts as needed to keep the tools in good working order.

Data Point: A well-maintained chainsaw chain making kit can last for many years, saving you hundreds of dollars in sharpening costs.

Cost Savings Through Proper Maintenance

Proper maintenance not only extends the life of your tools but also saves you money in the long run. By keeping your tools in good working order, you’ll be able to sharpen your chains more efficiently and effectively, resulting in longer chain life and better cutting performance.

Budgeting for Long-Term Chain Maintenance

Let’s factor in the long-term costs of chain maintenance with a chain making kit. We’ve already covered the initial investment. Now, let’s consider ongoing costs:

Tie Straps: Assuming you use an average of 20 tie straps per year for repairs and modifications, your annual cost for tie straps would be around $4 – $8 (based on a cost of $0.20 – $0.40 per strap).
Replacement Parts: Over the lifespan of your kit (let’s say 5 years), you might need to replace a pin on the chain breaker or a peening pin on the spinner. These parts typically cost around $10 – $20 each.
Tool Maintenance: A can of lubricant and cleaning supplies will cost around $10 – $20 per year.

Here’s a summary of the long-term costs:

Initial Investment: $145 – $290
Annual Tie Strap Cost: $4 – $8
Replacement Parts (5 years): $20 – $40
Annual Tool Maintenance: $10 – $20

Even with these ongoing costs, the savings compared to professional sharpening are significant. Over a 5-year period, you could save hundreds of dollars by using a chainsaw chain making kit.

Actionable Takeaways and Next Steps

Investing in a chainsaw chain making kit is a smart move for anyone who uses a chainsaw regularly. It saves you money, gives you more control over the quality of your work, and allows you to repair and customize your chains.

Here are a few actionable takeaways to get you started:

Assess Your Needs: Determine how often you sharpen your chains and how much you’re currently spending on professional sharpening.
Research Your Options: Research different chainsaw chain making kits and choose one that fits your budget and needs.
Invest in Quality Tools: Invest in quality tools that will last for many years.
Learn the Techniques: Learn the proper techniques for chain breaking, riveting, and tie strap selection.
Maintain Your Kit: Maintain your kit regularly to keep it in good working order.

By following these tips, you can become a chainsaw chain master and save a significant amount of money over the long term. So, ditch the expensive trips to the sharpening shop and take control of your chainsaw chain maintenance. Your wallet (and your woodpile) will thank you!

Chainsaw Chain Making Kit Tips (5 Pro Setup Secrets)