Chain For Husqvarna 460 Rancher (Best Milling Chains Explained)

Okay, here we go. Let’s dive deep into the world of chainsaw chains, specifically for the Husqvarna 460 Rancher, with a focus on milling. I’ll pull from my own experiences, add some research, and give you the straight dope on what works and why.

Introduction: The Smell of Sawdust and a Whole Lotta Heartwood

I still remember the first time I smelled freshly milled cedar. It was intoxicating. A buddy of mine, a seasoned woodworker, had just finished slicing a massive log into beautiful boards with his chainsaw mill. The air was thick with the scent of wood, and the rhythmic whine of the saw was music to my ears. That day, I knew I wanted to get into milling. Fast forward a few years, and I’m running my own Husqvarna 460 Rancher through logs, turning them into lumber for various projects. The 460 Rancher is a workhorse, but like any tool, it’s only as good as the chain you put on it.

Key Takeaways:

Milling chains are different: Standard chainsaw chains are designed for bucking and felling, not milling. Milling chains are optimized for cutting parallel to the grain.
Low-vibration chains are essential: Milling can be tough on your saw and your body. Choosing a low-vibration chain will help reduce fatigue and extend the life of your saw.
Chain sharpness is paramount: A dull chain will make milling a nightmare. Proper sharpening and maintenance are crucial.
Consider the wood type: The type of wood you’re milling will influence your chain selection. Hardwoods require different chains than softwoods.
Safety first: Always wear appropriate safety gear when milling, including eye protection, hearing protection, and gloves.

Chain for Husqvarna 460 Rancher (Best Milling Chains Explained)

Milling with a chainsaw is a different beast than felling trees or bucking firewood. It requires a specialized chain designed for making long, consistent cuts parallel to the wood grain. Let’s explore the intricacies of selecting the right chain for your Husqvarna 460 Rancher.

2. Understanding the Basics of Chainsaw Chains

Before we dive into the specifics of milling chains, let’s cover some fundamental chainsaw chain terminology.

Pitch: The distance between three consecutive rivets, divided by two. Common pitches are .325″, 3/8″, and .404″. The Husqvarna 460 Rancher typically uses a .325″ or 3/8″ pitch, depending on the bar.
Gauge: The thickness of the drive links that fit into the guide bar groove. Common gauges are .050″, .058″, and .063″. Again, the 460 Rancher is typically .050″ or .058″.
Drive Links: The number of drive links determines the length of the chain and must match the length of your guide bar.
Cutter Type: This refers to the shape of the cutting teeth. Common types include chisel, semi-chisel, and chipper.
Raker (Depth Gauge): The small projection in front of each cutter that controls the depth of the cut.

3. Why Milling Chains are Different

Standard chainsaw chains are designed for cutting perpendicular to the wood grain, like when felling a tree or bucking firewood. They have aggressive raker depths and cutter angles that allow them to quickly remove large chips of wood.

Milling, on the other hand, requires a smoother, more controlled cut parallel to the grain. Milling chains have several key differences:

Lower Raker Depth: Milling chains have shallower raker depths, which limits the amount of wood each cutter can remove. This results in a smoother cut and reduces the risk of “grabbing” or “chattering.”
Square-Ground Cutters: Many milling chains use square-ground cutters, which provide a cleaner, more precise cut than standard chisel or semi-chisel cutters. Square-ground cutters require more precise sharpening, but they deliver superior performance in milling applications.
Reduced Vibration: Milling can generate a lot of vibration, which can be tiring for the operator and hard on the saw. Milling chains are often designed to minimize vibration.

4. Types of Chains Suitable for Milling with a Husqvarna 460 Rancher

While dedicated “milling chains” exist, you can also adapt other types of chains for milling purposes. Here’s a breakdown:

Dedicated Milling Chains: These are specifically designed for milling and have all the features mentioned above: low raker depth, square-ground cutters, and reduced vibration. Examples include chains from brands like Granberg and Oregon (specifically their milling series).
Full-Chisel Chains (Modified): A full-chisel chain can be modified for milling by filing down the rakers. This is a more economical option, but it requires careful and precise filing to achieve optimal results. The Stihl RSC (Rapid Super Comfort) is a popular choice for modification.
Semi-Chisel Chains (Less Common): While not ideal, semi-chisel chains can be used for milling, especially in dirty or abrasive wood. They are more forgiving of less-than-perfect sharpening and are less prone to damage from dirt. However, they will cut slower and produce a rougher finish than dedicated milling chains or modified full-chisel chains.

5. Factors to Consider When Choosing a Milling Chain

Several factors should influence your choice of milling chain:

Type of Wood: Hardwoods like oak, maple, and walnut require chains with sharper cutters and more aggressive cutting angles than softwoods like pine, fir, and cedar.
Size of Logs: Larger logs require longer guide bars and chains. Make sure your chain is long enough to handle the size of logs you’ll be milling. The Husqvarna 460 Rancher can handle bars up to 24 inches, but for milling, I recommend sticking to 20 inches or less for optimal performance.
Your Experience Level: If you’re new to milling, I recommend starting with a dedicated milling chain or a pre-modified full-chisel chain. These chains are easier to sharpen and maintain.
Budget: Dedicated milling chains are typically more expensive than standard chainsaw chains. However, they will provide better performance and last longer in milling applications.
Chain Sharpness & Maintenance: A sharp chain is the key to efficient milling.

6. My Top Chain Recommendations for the Husqvarna 460 Rancher (Milling)

Based on my experience and research, here are my top recommendations for milling chains for the Husqvarna 460 Rancher:

Granberg Alaskan Mill Chains: Granberg makes dedicated milling chains designed for use with their Alaskan chainsaw mills. These chains are available in various pitches and gauges to fit the Husqvarna 460 Rancher. They feature square-ground cutters and low raker depths for smooth, accurate cuts. They are more expensive, but the performance is worth it.
- Pros: Specifically designed for milling, excellent cutting performance, durable.
- Cons: More expensive than standard chains, requires precise sharpening.
Oregon 72RD/73RD Series (Modified): The Oregon 72RD and 73RD series chains are full-chisel chains that can be modified for milling by filing down the rakers. These chains are widely available and relatively affordable. They provide good cutting performance when properly modified.
- Pros: Widely available, affordable, good cutting performance when modified.
- Cons: Requires modification, may not be as durable as dedicated milling chains.
Stihl RSC (Rapid Super Comfort) (Modified): The Stihl RSC is another popular choice for modification. It’s a high-performance full-chisel chain that delivers excellent cutting speed and a smooth finish.
- Pros: Excellent cutting speed, smooth finish when modified, durable.
- Cons: Requires modification, can be more expensive than other full-chisel chains.

7. Modifying a Full-Chisel Chain for Milling (Step-by-Step)

If you choose to modify a full-chisel chain for milling, here’s how to do it:

Gather Your Tools: You’ll need a chainsaw file, a depth gauge tool, and a flat file.
Determine the Desired Raker Depth: For milling, a raker depth of .025″ to .030″ is typically recommended. This is less aggressive than the standard raker depth for bucking or felling.
File Down the Rakers: Use the depth gauge tool to check the raker depth. Carefully file down the rakers until they are at the desired depth. Be sure to file each raker evenly to maintain a consistent cut. I’ve found that taking small, controlled strokes is key to avoiding over-filing.
Check Your Work: After filing all the rakers, double-check your work with the depth gauge tool. Make sure all the rakers are at the same depth.
Test Your Chain: Install the modified chain on your chainsaw and test it on a scrap piece of wood. If the chain is cutting smoothly and not grabbing or chattering, you’re good to go. If not, you may need to make further adjustments to the raker depth.

8. Sharpening Your Milling Chain

Sharpening a milling chain is critical for maintaining optimal performance. Here are some tips:

Use a Chainsaw File Guide: A chainsaw file guide will help you maintain the correct filing angle and depth.
File Each Cutter Evenly: Make sure to file each cutter the same number of strokes and at the same angle.
Maintain the Correct Cutter Angle: The correct cutter angle will vary depending on the type of chain. Consult the manufacturer’s recommendations.
Keep Your File Clean: A dirty file will not cut effectively. Clean your file regularly with a file card.
Consider a Chainsaw Sharpener: For square-ground cutters, a specialized chainsaw sharpener is highly recommended. These sharpeners can precisely grind the cutters to the correct angle and depth.

9. Milling Techniques and Tips for the Husqvarna 460 Rancher

Here are some milling techniques and tips specific to using the Husqvarna 460 Rancher:

Use an Alaskan Chainsaw Mill: An Alaskan chainsaw mill is a frame that attaches to your chainsaw and allows you to make accurate, consistent cuts.
Start with a Level Surface: Before you start milling, make sure the log is sitting on a level surface. This will help you make straight, even cuts.
Use a Guide Rail: A guide rail will help you keep the chainsaw mill aligned and prevent it from wandering.
Take Light Cuts: Don’t try to remove too much wood at once. Take light, consistent cuts to avoid bogging down the saw.
Keep the Chain Oiled: Proper chain lubrication is essential for milling. Use a high-quality bar and chain oil and check the oil level frequently. I personally like using a synthetic bar and chain oil for milling because it provides better lubrication and reduces friction.
Avoid Pushing the Saw: Let the saw do the work. Don’t try to force it through the wood.
Take Breaks: Milling can be physically demanding. Take breaks to avoid fatigue.
Consider a Helper: Milling is much easier with a helper. A helper can assist with moving logs, operating the mill, and keeping the work area clean.

10. The Importance of Proper Bar and Chain Oiling

Proper lubrication is absolutely crucial when milling. The long, continuous cuts generate a lot of heat and friction. Insufficient oiling will quickly damage your chain and bar, and can even lead to premature engine failure.

Use a High-Quality Bar and Chain Oil: Don’t skimp on bar and chain oil. Use a high-quality oil specifically designed for chainsaws.
Check the Oil Level Frequently: Check the oil level in your chainsaw’s reservoir frequently and refill as needed.
Adjust the Oiler: Most chainsaws have an adjustable oiler. Make sure the oiler is set to deliver a sufficient amount of oil to the chain.
Clean the Oiler Regularly: The oiler can become clogged with sawdust and debris. Clean it regularly to ensure proper lubrication.
Consider a Separate Oiling System: For heavy-duty milling, consider using a separate oiling system to provide additional lubrication to the chain and bar.

11. Safety First: Milling Safety Precautions

Milling can be a dangerous activity. Always follow these safety precautions:

Wear Appropriate Safety Gear: Always wear eye protection, hearing protection, a hard hat, gloves, and chainsaw chaps.
Work in a Safe Area: Clear the work area of any obstacles or hazards.
Be Aware of Kickback: Kickback is a sudden, uncontrolled movement of the chainsaw that can cause serious injury. Be aware of the risk of kickback and take steps to prevent it.
Never Mill Above Your Head: Milling above your head is extremely dangerous.
Be Aware of Pinching: Pinching occurs when the wood closes in on the chain and bar, causing the saw to stall. Be aware of the risk of pinching and take steps to prevent it. Wedges are your friend!
Don’t Overreach: Keep your body balanced and avoid overreaching.
Take Breaks: Milling can be physically demanding. Take breaks to avoid fatigue.
Never Work Alone: Always work with a partner in case of an emergency.
First Aid Kit: Keep a well-stocked first aid kit on hand.
Read the Manual: Always read and understand the chainsaw manufacturer’s manual before operating the saw.

12. Troubleshooting Common Milling Problems

Here are some common milling problems and how to troubleshoot them:

Chain is Cutting Slowly: This could be due to a dull chain, insufficient lubrication, or too much pressure on the saw. Sharpen the chain, check the oil level, and let the saw do the work.
Chain is Grabbing or Chattering: This could be due to too much raker depth or a damaged chain. File down the rakers or replace the chain.
Saw is Bogging Down: This could be due to too much pressure on the saw, a dull chain, or a clogged air filter. Let the saw do the work, sharpen the chain, and clean the air filter.
Chain is Coming Off the Bar: This could be due to a loose chain, a worn bar, or improper chain tension. Tighten the chain, replace the bar, or adjust the chain tension.
Uneven Cut: This could be due to an improperly adjusted mill, an uneven log surface, or inconsistent pressure on the saw. Double check mill setup, ensure log is properly supported, and maintain even pressure.

13. The Economics of Chainsaw Milling

Chainsaw milling can be a cost-effective way to produce lumber, especially if you have access to logs that would otherwise go to waste. However, it’s important to consider the costs involved:

Chainsaw: The cost of the chainsaw itself.
Chainsaw Mill: The cost of the Alaskan chainsaw mill.
Chains: The cost of the milling chains.
Bar and Chain Oil: The cost of bar and chain oil.
Gas: The cost of gasoline.
Maintenance: The cost of chainsaw maintenance and repairs.
Time: The value of your time.

By carefully considering these costs, you can determine whether chainsaw milling is a viable option for you.

14. Case Study: Milling Cedar for a Backyard Shed

I once milled cedar logs salvaged from a storm-damaged tree to build a backyard shed. I used my Husqvarna 460 Rancher with a Granberg Alaskan Mill and a dedicated Granberg milling chain.

Log Source: Storm-damaged cedar tree.
Chainsaw: Husqvarna 460 Rancher.
Mill: Granberg Alaskan Mill.
Chain: Granberg milling chain.
Project: Backyard shed.

I was able to mill enough lumber to build a 10×12 shed for about half the cost of buying lumber from a lumberyard. The cedar lumber also had a unique character and grain pattern that I couldn’t have found in commercially available lumber. It took me about a week to mill all the lumber, but the end result was well worth the effort.

15. The Future of Chainsaw Milling

Chainsaw milling is becoming increasingly popular as people look for more sustainable and cost-effective ways to produce lumber. With advancements in chainsaw technology and milling equipment, chainsaw milling is becoming easier and more efficient.

I believe that chainsaw milling will continue to grow in popularity, especially among hobbyists, woodworkers, and small-scale lumber producers.

16. Conclusion: Milling with Confidence

Choosing the right chain for your Husqvarna 460 Rancher is essential for successful milling. By understanding the different types of chains, considering the factors that influence chain selection, and following the tips and techniques outlined in this article, you can mill with confidence and produce high-quality lumber for your projects.

Remember to prioritize safety, maintain your equipment, and take your time. Milling is a rewarding experience that allows you to connect with nature and create beautiful, functional objects from wood. Now get out there, fire up that 460 Rancher, and start milling!

Actionable Next Steps:

Assess Your Needs: Determine the type of wood you’ll be milling and the size of logs you’ll be working with.
Choose a Chain: Based on your needs, select a dedicated milling chain or a full-chisel chain that can be modified.
Gather Your Tools: Assemble the necessary tools for sharpening and maintaining your chain.
Practice Milling: Start with a small log and practice your milling techniques.
Share Your Experience: Share your milling experiences with other woodworkers and learn from their successes and failures.

Happy milling!