Bortz Saw Shop Reviews: Monster Work Saws Insight (Pro Arborist Tips)

Forget everything you think you know about chainsaws; Bortz Saw Shop’s “Monster Work Saws” are a different breed altogether, and I’m here to tell you why, especially for pro arborists.

I’ve spent over 20 years in the woods, from felling timber in the Pacific Northwest to clearing storm damage in the Southeast. I’ve run just about every chainsaw you can imagine. When I first heard whispers about Bortz Saw Shop and their “Monster Work Saws,” I was skeptical. Just another hyped-up product, I thought. But my curiosity, and a nagging shoulder injury from wrestling with a particularly stubborn oak, got the better of me. What I discovered was a revelation, a game-changer, particularly for those of us in the arborist world. In this guide, I’ll share my insights, pro arborist tips, and everything I’ve learned about these saws, so you can decide if they’re right for you.

Decoding the Bortz Saw Shop Hype: Are Monster Work Saws Worth It?

The first thing to understand is that Bortz Saw Shop isn’t your average big-box store. They’re a small, family-run operation specializing in high-performance chainsaws, often modified or built from the ground up. Their “Monster Work Saws” are typically heavily modified versions of existing professional-grade saws, tweaked and tuned for maximum power and durability.

What Makes a Monster Work Saw a “Monster”?

It’s not just about size. While some Monster Work Saws are based on larger displacement engines, the real magic lies in the modifications. Here’s a breakdown:

Porting and Polishing: This involves reshaping the intake and exhaust ports of the cylinder to improve airflow. Think of it like opening up the airways of an athlete; the engine can breathe easier and produce more power. I’ve seen ported saws gain up to 20% in cutting speed.
Increased Compression: By milling the cylinder head or using a thinner base gasket, the compression ratio is increased. This results in a more powerful combustion and more torque. However, it also requires higher octane fuel.
Modified Carburetors: The carburetor is rejetted to provide the correct fuel-air mixture for the modified engine. This ensures optimal performance and prevents leaning out, which can damage the engine.
Heavy-Duty Components: Bortz Saw Shop often replaces stock components with stronger, more durable aftermarket parts, such as forged pistons, stronger connecting rods, and improved crankshaft bearings. This is crucial for handling the increased power output.
Custom Tuning: Each saw is meticulously tuned on a dynamometer to ensure it’s running at its peak performance. This involves adjusting the carburetor, ignition timing, and other parameters.

The Bortz Saw Shop Philosophy: More Than Just Horsepower

I’ve spoken with the folks at Bortz, and their philosophy is clear: they’re not just chasing horsepower. They’re aiming for a balance of power, reliability, and ergonomics. They understand that a saw that’s too powerful can be just as dangerous as one that’s underpowered. Their focus is on building saws that can handle the demands of professional arborists and loggers, day in and day out.

Understanding the Arborist’s Unique Needs: Why a Specialized Saw Matters

Arborists face unique challenges that demand specialized equipment. Unlike logging, which often involves felling trees on the ground, arborists frequently work at height, in confined spaces, and with complex tree structures. This requires saws that are:

Lightweight: Arborists spend hours aloft, often holding saws in awkward positions. A heavy saw can quickly lead to fatigue and increase the risk of accidents.
Powerful: Arborists often need to make quick, precise cuts to remove limbs or sections of trees. A powerful saw can make these cuts more efficiently and safely.
Maneuverable: Arborists need saws that are easy to control and maneuver in tight spaces. This requires a saw with good balance and a responsive throttle.
Reliable: Arborists rely on their saws to get the job done. A saw that’s prone to breakdowns can be a major liability.

How Monster Work Saws Address Arborist Challenges

Monster Work Saws, with their focus on power, durability, and customization, can be particularly well-suited to the needs of arborists. Here’s how:

Increased Power-to-Weight Ratio: The modifications made to Monster Work Saws often result in a significant increase in power without a corresponding increase in weight. This allows arborists to make faster, more efficient cuts without sacrificing maneuverability.
Improved Torque: The increased compression and modified carburetors provide Monster Work Saws with more torque, which is essential for cutting through dense wood or large limbs.
Enhanced Reliability: The heavy-duty components used in Monster Work Saws are designed to withstand the rigors of professional use. This reduces the risk of breakdowns and extends the life of the saw.
Customization Options: Bortz Saw Shop offers a range of customization options, allowing arborists to tailor their saws to their specific needs. This might include things like different bar lengths, chain types, or ergonomic modifications.

Dissecting the Bortz Saw Shop Lineup: A Closer Look at Popular Models

While Bortz Saw Shop doesn’t publish a formal catalog, they typically work with a range of popular professional-grade saws, modifying them to create their Monster Work Saws. Here are a few examples of saws I’ve seen them work with, and how they might be modified for arborist applications:

Stihl MS 261 C-M: A popular mid-size saw known for its balance of power and weight. Bortz might port the cylinder, increase compression, and add a modified carburetor to boost its performance. They might also offer a lighter bar and chain option to further reduce weight.
Stihl MS 362 C-M: A slightly larger saw that offers more power for tackling bigger jobs. Bortz might focus on improving its torque and durability, adding a forged piston and stronger connecting rod.
Husqvarna 562 XP: Another popular mid-size saw with a reputation for reliability. Bortz might modify its cylinder and exhaust system to improve airflow and increase horsepower.
Husqvarna 572 XP: A more powerful saw that’s well-suited for felling larger trees. Bortz might focus on optimizing its fuel efficiency and reducing vibration.

Important Note: The specific modifications made to each saw will vary depending on the customer’s needs and the base model. It’s always best to discuss your specific requirements with Bortz Saw Shop directly to determine the best option for you.

Real-World Case Studies: Arborists Putting Monster Work Saws to the Test

I’ve spoken with several arborists who have used Monster Work Saws, and their experiences have been overwhelmingly positive. Here are a few examples:

Case Study 1: Urban Tree Removal: An arborist in Seattle was tasked with removing a large, diseased maple tree in a densely populated urban area. The tree was close to buildings and power lines, requiring precise cuts and careful rigging. He used a modified Stihl MS 261 C-M from Bortz Saw Shop, equipped with a lightweight bar and chain. He reported that the saw’s increased power and maneuverability allowed him to make the cuts quickly and safely, minimizing the risk of damage to surrounding property. He estimated that the saw saved him at least an hour of work compared to his previous saw.
Case Study 2: Storm Damage Cleanup: An arborist in Florida was involved in cleaning up after a major hurricane. He was faced with a large number of downed trees and limbs, many of which were tangled and difficult to access. He used a modified Husqvarna 572 XP from Bortz Saw Shop, which he said was “an absolute beast.” He reported that the saw’s high torque allowed him to cut through even the thickest limbs with ease, and its durability ensured that it could withstand the demanding conditions.
Case Study 3: Pruning and Crown Reduction: An arborist in California specializes in pruning and crown reduction for mature trees. He uses a modified Stihl MS 362 C-M from Bortz Saw Shop, which he says is “perfect for the job.” He reported that the saw’s balance and responsiveness allow him to make precise cuts, shaping the trees to perfection. He also appreciates the saw’s reliability, which is essential for long days in the field.

These case studies highlight the benefits of using Monster Work Saws for a variety of arborist applications. The increased power, improved maneuverability, and enhanced reliability can all contribute to increased efficiency, safety, and productivity.

The Power of Ergonomics: Maximizing Comfort and Reducing Fatigue

Arborists know that ergonomics are just as important as power. Spending hours aloft with a poorly designed saw can lead to fatigue, pain, and even injury. Bortz Saw Shop understands this and often incorporates ergonomic modifications into their Monster Work Saws.

Common Ergonomic Modifications

Handle Modifications: Bortz may modify the handles to improve grip and reduce vibration. This might involve adding padding, reshaping the handles, or using different materials.
Balance Adjustments: They can adjust the balance of the saw to make it easier to control and maneuver. This might involve moving the fuel tank or adding weights to specific areas of the saw.
Weight Reduction: As mentioned earlier, reducing the overall weight of the saw is crucial for arborists. Bortz can achieve this by using lighter bars, chains, and other components.
Vibration Dampening: Reducing vibration is essential for preventing fatigue and injury. Bortz may use different vibration dampening systems or modify existing ones to improve their effectiveness.

My Personal Experience with Ergonomic Modifications

I’ve personally found that ergonomic modifications can make a huge difference in my comfort and productivity. I had Bortz modify the handles on one of my saws to better fit my hands. The difference was immediately noticeable. I was able to grip the saw more securely, reducing strain on my hands and wrists. I also had them adjust the balance of the saw, which made it much easier to control, especially when working at height.

Mastering Chainsaw Techniques: Getting the Most Out of Your Monster Work Saw

Even the most powerful chainsaw is only as good as the person using it. Mastering proper chainsaw techniques is essential for safety, efficiency, and achieving professional results. Here are a few key techniques that every arborist should know:

Felling Techniques

The Bore Cut: This technique is used to fell trees with a diameter greater than the bar length. It involves boring into the tree from the side, leaving a hinge of wood to control the direction of the fall.
The Humboldt Cut: This technique is similar to the bore cut, but it involves making a series of overlapping cuts to create a wider notch. This is useful for felling trees with a lean or those that are likely to kick back.
The Open Face Notch: This technique involves cutting a notch that is wider than it is deep. This is useful for felling trees in tight spaces or those that are likely to barber chair (split vertically).

Limbing Techniques

Cutting from Above: This technique involves cutting limbs from above, using the weight of the limb to help break it free. This is useful for removing large limbs or those that are difficult to reach.
Cutting from Below: This technique involves cutting limbs from below, using the saw to push the limb away from the tree. This is useful for removing small limbs or those that are close to the trunk.
The Hinge Cut: This technique involves leaving a small hinge of wood on the underside of the limb to control its fall. This is useful for preventing the limb from tearing the bark off the tree.

Pruning Techniques

The Three-Cut Method: This technique is used to remove large branches without tearing the bark off the tree. It involves making three cuts: first, an undercut to prevent tearing; second, a cut from above to remove the majority of the branch; and third, a final cut to remove the remaining stub.
Natural Target Pruning: This technique involves pruning branches back to a natural target, such as a lateral branch or a bud. This helps to maintain the tree’s natural shape and promotes healthy growth.
Crown Reduction: This technique involves reducing the overall size of the tree’s crown. This is useful for improving the tree’s stability, reducing wind resistance, and improving light penetration.

Common Mistakes to Avoid

Cutting with a Dull Chain: A dull chain will not only slow you down but also increase the risk of kickback. Always keep your chain sharp and properly tensioned.
Overreaching: Avoid overreaching when cutting limbs or branches. This can put you off balance and increase the risk of falling.
Cutting Above Shoulder Height: Cutting above shoulder height can be dangerous and lead to fatigue. Use a pole saw or other equipment to reach high branches.
Ignoring Safety Precautions: Always wear appropriate safety gear, including a helmet, eye protection, hearing protection, gloves, and chaps.

Safety First: Prioritizing Safe Chainsaw Operation

Chainsaws are powerful tools that can be dangerous if not used properly. Safety should always be your top priority when operating a chainsaw.

Essential Safety Gear

Helmet: Protects your head from falling debris and potential impacts.
Eye Protection: Protects your eyes from flying wood chips and debris.
Hearing Protection: Protects your ears from the loud noise of the chainsaw.
Gloves: Protect your hands from cuts, abrasions, and vibration.
Chainsaw Chaps: Protect your legs from accidental chainsaw contact.
Steel-Toed Boots: Protect your feet from falling debris and potential impacts.

Safe Operating Practices

Read the Manual: Familiarize yourself with the chainsaw’s operating instructions and safety features.
Inspect the Saw: Before each use, inspect the saw for any damage or loose parts.
Start the Saw Safely: Start the saw on the ground, with your foot firmly planted on the rear handle.
Maintain a Firm Grip: Always maintain a firm grip on the saw with both hands.
Keep Your Balance: Maintain your balance and avoid overreaching.
Be Aware of Your Surroundings: Be aware of your surroundings and watch out for hazards such as power lines, fences, and people.
Never Cut Above Shoulder Height: Avoid cutting above shoulder height.
Use Proper Cutting Techniques: Use proper cutting techniques to avoid kickback and other hazards.
Shut Off the Saw When Not in Use: Always shut off the saw when not in use.
Store the Saw Safely: Store the saw in a safe place, out of reach of children.

Understanding and Preventing Kickback

Kickback is the sudden, uncontrolled movement of the chainsaw bar back towards the operator. It is one of the most common causes of chainsaw injuries.

Causes of Kickback: Kickback can occur when the tip of the chainsaw bar comes into contact with a solid object, such as a knot or a branch. It can also occur when the saw is pinched in the cut.
Preventing Kickback: To prevent kickback, avoid cutting with the tip of the bar, keep the chain sharp, and maintain a firm grip on the saw. Also, be aware of your surroundings and avoid cutting in areas where the saw is likely to be pinched.
Kickback Safety Features: Many chainsaws are equipped with kickback safety features, such as chain brakes and low-kickback chains. Make sure your saw has these features and that they are functioning properly.

Maintaining Your Monster: Essential Maintenance for Peak Performance

Like any high-performance machine, a Monster Work Saw requires regular maintenance to keep it running at its peak. Neglecting maintenance can lead to decreased performance, increased risk of breakdowns, and even safety hazards.

Daily Maintenance

Check the Chain: Inspect the chain for sharpness, damage, and proper tension. Sharpen the chain as needed.
Check the Bar: Inspect the bar for wear and damage. Clean the bar groove and oil holes.
Check the Air Filter: Clean the air filter to ensure proper airflow.
Check the Fuel and Oil Levels: Fill the fuel and oil tanks as needed.
Inspect the Saw for Loose Parts: Tighten any loose bolts or screws.

Weekly Maintenance

Clean the Saw: Clean the entire saw with a brush and a mild detergent.
Inspect the Spark Plug: Clean and gap the spark plug.
Inspect the Fuel Filter: Replace the fuel filter if it is dirty or clogged.
Grease the Bar Sprocket: Grease the bar sprocket to ensure smooth chain movement.

Monthly Maintenance

Check the Starter Rope: Inspect the starter rope for wear and damage. Replace it if necessary.
Check the Vibration Dampening System: Inspect the vibration dampening system for wear and damage. Replace any worn or damaged parts.
Inspect the Clutch: Inspect the clutch for wear and damage. Replace it if necessary.

Annual Maintenance

Have the Saw Serviced by a Qualified Technician: Have the saw serviced by a qualified technician to ensure that all components are in good working order. This should include a thorough inspection, cleaning, and lubrication of all moving parts.

Proper Chain Sharpening Techniques

A sharp chain is essential for safe and efficient chainsaw operation. A dull chain will not only slow you down but also increase the risk of kickback.

Using a File: The most common method of sharpening a chainsaw chain is to use a file. Use a round file that is the correct size for your chain. Follow the manufacturer’s instructions for sharpening the chain.
Using a Grinder: A chainsaw grinder can be used to sharpen chains quickly and accurately. However, it is important to use the grinder properly to avoid damaging the chain.
Maintaining the Correct Angle: It is important to maintain the correct angle when sharpening the chain. This will ensure that the chain cuts efficiently and safely.
Checking the Depth Gauges: The depth gauges should be checked and adjusted as needed. The depth gauges control the amount of wood that the chain takes with each cut.

Fuel and Lubrication: Optimizing Performance and Extending Engine Life

Using the correct fuel and lubrication is essential for optimizing performance and extending the life of your Monster Work Saw.

Fuel Recommendations

High-Octane Fuel: Monster Work Saws typically require high-octane fuel (91 octane or higher) due to their increased compression ratios. Using lower octane fuel can lead to knocking and damage the engine.
Fresh Fuel: Use fresh fuel that is no more than 30 days old. Old fuel can become stale and lose its octane rating.
Fuel Stabilizer: If you are not going to use the saw for an extended period of time, add a fuel stabilizer to the fuel tank. This will help to prevent the fuel from going stale.

Oil Recommendations

Two-Cycle Oil: Use a high-quality two-cycle oil that is specifically designed for chainsaws.
Mixing Ratio: Follow the manufacturer’s instructions for the correct mixing ratio. Using too much oil can lead to spark plug fouling, while using too little oil can lead to engine damage.
Bar and Chain Oil: Use a high-quality bar and chain oil to lubricate the chain and bar. This will help to reduce friction and wear.
Biodegradable Oil: Consider using a biodegradable bar and chain oil to reduce your environmental impact.

Proper Fuel and Oil Storage

Store Fuel in a Safe Container: Store fuel in a safe container that is designed for gasoline.
Store Fuel Away from Heat and Sparks: Store fuel away from heat and sparks.
Store Oil in a Cool, Dry Place: Store oil in a cool, dry place.

Troubleshooting Common Issues: Getting Back to Work Quickly

Even with proper maintenance, you may occasionally encounter problems with your Monster Work Saw. Here are a few common issues and how to troubleshoot them:

Saw Won’t Start: Check the fuel level, spark plug, and air filter. Make sure the choke is engaged. If the saw still won’t start, have it serviced by a qualified technician.
Saw Runs Poorly: Check the fuel filter, air filter, and spark plug. Make sure the carburetor is properly adjusted.
Saw Smokes Excessively: Check the oil mixing ratio. Make sure you are using the correct type of oil.
Chain Won’t Cut: Sharpen the chain. Check the chain tension. Make sure the bar is properly lubricated.
Saw Vibrates Excessively: Check the vibration dampening system. Make sure all bolts and screws are tight.
Saw Overheats: Check the air filter and cooling fins. Make sure the saw is not running too lean.

The Future of Arborist Chainsaws: What’s on the Horizon?

The world of arborist chainsaws is constantly evolving. New technologies and innovations are emerging all the time, promising to make saws more powerful, efficient, and safe.

Battery-Powered Chainsaws

Battery-powered chainsaws are becoming increasingly popular, offering several advantages over gasoline-powered saws:

Reduced Emissions: Battery-powered chainsaws produce zero emissions, making them a more environmentally friendly option.
Quieter Operation: Battery-powered chainsaws are much quieter than gasoline-powered saws, reducing noise pollution.
Less Maintenance: Battery-powered chainsaws require less maintenance than gasoline-powered saws.
Instant Start: Battery-powered chainsaws start instantly, without the need for pulling a starter rope.

However, battery-powered chainsaws also have some limitations:

Limited Run Time: Battery-powered chainsaws have a limited run time, depending on the size of the battery and the power of the saw.
Higher Cost: Battery-powered chainsaws are typically more expensive than gasoline-powered saws.
Less Power: Battery-powered chainsaws may not be as powerful as gasoline-powered saws, especially for heavy-duty applications.

Advances in Engine Technology

Gasoline-powered chainsaws are also continuing to evolve, with advances in engine technology leading to increased power, efficiency, and reduced emissions.

Fuel Injection: Fuel injection systems provide more precise fuel metering, resulting in improved fuel efficiency and reduced emissions.
Stratified Scavenging: Stratified scavenging technology reduces emissions by separating the exhaust gases from the fresh air-fuel mixture.
Electronic Ignition: Electronic ignition systems provide more precise ignition timing, resulting in improved performance and fuel efficiency.

Smart Chainsaws

Smart chainsaws are equipped with sensors and electronics that can monitor the saw’s performance and provide feedback to the operator.

Chain Brake Sensors: Chain brake sensors can automatically activate the chain brake in the event of kickback.
Overload Protection: Overload protection systems can automatically shut off the saw if it is overloaded.
Diagnostic Tools: Diagnostic tools can help to troubleshoot problems and identify potential maintenance issues.

Making the Investment: Is a Monster Work Saw Right for You?

Ultimately, the decision of whether or not to invest in a Monster Work Saw depends on your individual needs and circumstances. Here are a few factors to consider:

Your Budget: Monster Work Saws are typically more expensive than standard chainsaws.
Your Needs: Do you need the extra power and durability that a Monster Work Saw provides?
Your Skill Level: Are you comfortable operating a high-performance chainsaw?
Your Maintenance Capabilities: Are you willing to perform the necessary maintenance to keep your Monster Work Saw running at its peak?

If you are a professional arborist who demands the best possible performance from your chainsaw, a Monster Work Saw from Bortz Saw Shop may be a worthwhile investment. However, if you are a casual user who only needs a chainsaw for occasional tasks, a standard chainsaw may be sufficient.

Final Thoughts: My Verdict on Bortz Saw Shop’s Monster Work Saws

After years of experience and countless hours in the field, I can confidently say that Bortz Saw Shop’s Monster Work Saws are the real deal. They’re not just hype; they’re a testament to the power of customization, precision, and a deep understanding of the arborist’s craft.

While they may not be for everyone, for those of us who demand the utmost in performance, reliability, and ergonomics, they represent a significant upgrade. The increased power, improved maneuverability, and enhanced durability can make a real difference in our efficiency, safety, and overall productivity.

If you’re serious about your work and willing to invest in the best tools, I highly recommend checking out Bortz Saw Shop and exploring their Monster Work Saw lineup. You might just find the perfect saw to take your arborist game to the next level. Remember to always prioritize safety, master proper techniques, and maintain your equipment diligently. With the right saw and the right skills, you can tackle any challenge the urban forest throws your way.