Stihl Arborist Saw Reviews: Top Handle Picks (Durability Tested)

Let’s talk about Lignum Vitae. It’s not your average lumberyard find; this stuff is dense, unbelievably dense. So dense, in fact, that it sinks in water. Its interlocking grain makes it incredibly strong and resistant to wear, which is why it was historically used for things like ship propeller shaft bearings. Trying to cut through a thick piece of Lignum Vitae is a workout, even with a sharp, well-maintained chainsaw. The wood’s density and natural oils can quickly dull your chain, and the saw’s vibration is amplified, making precise cuts a challenge. It makes you appreciate the power and precision of a good chainsaw, especially when you’re dealing with demanding materials like this.

Now, why am I telling you about Lignum Vitae? Because it highlights the importance of having the right tool for the job. That’s where top-handle arborist saws come into play.

I’ve spent years in the field, from felling trees in the Pacific Northwest to pruning branches in suburban backyards. I’ve seen firsthand how the right saw can make all the difference, and how a poorly chosen one can lead to frustration, inefficiency, and even danger. In this article, I’m going to share my experiences and insights on Stihl arborist saws, focusing on top-handle models and their durability. We’ll dive into the specifics of what makes a great arborist saw, explore some of the top Stihl picks, and discuss how to keep them running smoothly for years to come.

Key Takeaways:

• Top-handle arborist saws are specialized tools designed for maneuverability and precision in tree work.
• Durability is crucial for arborist saws, given the demanding conditions they operate in.
• Stihl is a leading brand known for its quality and reliability in the chainsaw market.
• Proper maintenance is essential for extending the life of your arborist saw.
• Safety is paramount when using any chainsaw, especially top-handle models.

Stihl Arborist Saw Reviews: Top Handle Picks (Durability Tested)

What Makes a Great Arborist Saw?

Before we dive into specific Stihl models, let’s define what qualities make an arborist saw stand out from the crowd. Arborist saws, especially top-handle models, are designed for use in trees, where maneuverability and one-handed operation are often necessary. This requires a different set of features and considerations compared to a standard ground saw.

• Lightweight Design: Weight is a critical factor when you’re working at height. Every extra pound can make a difference in fatigue and control. A lighter saw allows for easier maneuvering and reduces strain on your arms and shoulders.
• Powerful Engine: Despite their smaller size, arborist saws need to pack a punch. They need enough power to cut through branches quickly and efficiently, without bogging down.
• Excellent Balance: A well-balanced saw is easier to control and less likely to kick back. This is especially important when you’re working in awkward positions.
• Ergonomic Handle: The handle should be comfortable to grip and provide a secure hold, even when wearing gloves. Top-handle saws, in particular, require a design that allows for precise control with one hand.
• Reliable Starting: A saw that starts easily every time is a must. You don’t want to be struggling to get your saw running when you’re hanging from a tree.
• Durable Construction: Arborist saws are subjected to harsh conditions, including exposure to weather, dirt, and constant vibration. They need to be built to withstand the rigors of daily use.
• Easy Maintenance: Regular maintenance is essential for keeping your saw running smoothly. A saw that is easy to clean, service, and repair will save you time and money in the long run.
• Safety Features: Arborist saws should have a range of safety features, including a chain brake, throttle lock, and hand guard, to help prevent accidents.

Why Stihl? A Brand Overview

Stihl has a long and storied history in the chainsaw industry. Founded in 1926 by Andreas Stihl, the company has consistently been at the forefront of innovation, developing some of the most reliable and high-performing chainsaws on the market. Stihl is known for its commitment to quality, durability, and performance, making it a popular choice among both professional arborists and homeowners.

Here’s why I trust Stihl:

• German Engineering: Stihl products are known for their precision engineering and attention to detail.
• Extensive Testing: Stihl puts its saws through rigorous testing to ensure they can withstand the demands of professional use.
• Global Network: Stihl has a vast network of dealers and service centers around the world, making it easy to get parts and support when you need them.
• Innovation: Stihl is constantly innovating and developing new technologies to improve the performance and safety of its saws.
• Reputation: Stihl has a long-standing reputation for quality and reliability, earning the trust of professionals and homeowners alike.

According to a recent survey conducted by Arborist Age magazine, Stihl was the most popular brand of chainsaws among professional arborists, with over 40% of respondents using Stihl saws. This speaks volumes about the brand’s reputation and the trust that professionals place in its products.

Top Stihl Top-Handle Arborist Saw Picks

Now, let’s get to the heart of the matter: the saws themselves. Based on my experience and research, here are some of the top Stihl top-handle arborist saws, with a focus on durability and performance:

1. Stihl MS 150 TC-E

The MS 150 TC-E is Stihl’s lightest gasoline-powered chainsaw, making it an excellent choice for arborists who prioritize maneuverability and reduced fatigue. While it may not have the raw power of some of the larger models, its lightweight design and nimble handling make it ideal for delicate pruning and trimming work.

• Engine: 23.6 cc
• Weight: 6.1 lbs (powerhead only)
• Bar Length: 12-14 inches
• Features: Easy2Start™ system, ErgoStart (E) system, toolless fuel and oil caps.

My Experience:

I’ve used the MS 150 TC-E for several years, primarily for smaller pruning jobs and detail work. Its lightweight design is a lifesaver when you’re spending hours in a tree. While it’s not the fastest saw for larger cuts, its precision and maneuverability are unmatched. I’ve found it to be incredibly reliable, starting easily even after sitting idle for extended periods.

Durability Notes:

The MS 150 TC-E is built with high-quality components and a durable polymer housing that can withstand the rigors of daily use. I’ve accidentally dropped mine a few times (don’t tell anyone!), and it’s held up surprisingly well. However, given its lightweight design, it’s important to avoid putting excessive strain on the saw, especially when cutting larger branches.

Pros:

• Extremely lightweight and maneuverable
• Easy to start and operate
• Ideal for pruning and detail work
• Fuel-efficient

Cons:

• Less powerful than larger models
• Not suitable for heavy-duty cutting

2. Stihl MS 194 T

The MS 194 T is a step up from the MS 150 TC-E in terms of power, making it a more versatile option for a wider range of arborist tasks. It’s still relatively lightweight, but its more powerful engine allows it to handle larger branches and more demanding cuts with ease.

• Engine: 30.1 cc
• Weight: 7.7 lbs (powerhead only)
• Bar Length: 12-16 inches
• Features: Side-access chain tensioner, Master Control Lever™, anti-vibration system.

My Experience:

I often recommend the MS 194 T to arborists who are looking for a good balance between power and maneuverability. It’s powerful enough to handle most pruning and trimming tasks, yet still light enough to use comfortably for extended periods. The side-access chain tensioner is a nice touch, making it easy to adjust the chain tension without having to remove the side cover.

Durability Notes:

The MS 194 T is built with a more robust engine and a reinforced polymer housing, making it more durable than the MS 150 TC-E. I’ve seen these saws hold up well in demanding commercial environments, with proper maintenance. The anti-vibration system also helps to reduce fatigue and extend the life of the saw.

Pros:

• Good balance of power and maneuverability
• More powerful than the MS 150 TC-E
• Durable construction
• Side-access chain tensioner

Cons:

• Slightly heavier than the MS 150 TC-E
• May be overkill for very small pruning jobs

3. Stihl MS 201 T

The MS 201 T is a professional-grade arborist saw that is designed for demanding commercial use. It features a powerful engine, a lightweight design, and a range of features that make it a favorite among professional arborists.

• Engine: 35.2 cc
• Weight: 8.2 lbs (powerhead only)
• Bar Length: 12-16 inches
• Features: Reduced-emission engine technology, side-access chain tensioner, Master Control Lever™, anti-vibration system.

My Experience:

The MS 201 T is my go-to saw for most arborist jobs. It has the perfect combination of power, weight, and maneuverability. I’ve used it for everything from pruning and trimming to small tree removals, and it has never let me down. The reduced-emission engine technology is a welcome addition, making it more environmentally friendly.

Durability Notes:

The MS 201 T is built to last. It features a durable engine, a reinforced polymer housing, and high-quality components throughout. I’ve seen these saws withstand years of heavy use with proper maintenance. The anti-vibration system is also excellent, reducing fatigue and extending the life of the saw.

Pros:

• Powerful engine
• Lightweight design
• Durable construction
• Reduced-emission engine technology

Cons:

• More expensive than the MS 150 TC-E and MS 194 T
• May be overkill for occasional use

4. Stihl MS 151 TCE

Building upon the legacy of the MS 150 TCE, the MS 151 TCE offers incremental improvements in power and efficiency, making it a compelling option for arborists seeking a lightweight yet capable saw.

• Engine: 23.6 cc
• Weight: 6.4 lbs (powerhead only)
• Bar Length: 12-14 inches
• Features: Easy2Start™ system, ErgoStart (E) system, toolless fuel and oil caps, improved engine efficiency.

My Experience:

Having used both the MS 150 TCE and the MS 151 TCE, I’ve noticed the subtle but significant improvements in the latter. The engine feels slightly more responsive, and the fuel efficiency is noticeably better. It’s still incredibly lightweight and maneuverable, making it ideal for intricate pruning work.

Durability Notes:

The MS 151 TCE retains the durable polymer housing of its predecessor, but with some subtle reinforcements in key areas. The engine components have also been refined for improved longevity. Overall, it’s a solid and reliable saw that can withstand the demands of professional use.

Pros:

• Extremely lightweight and maneuverable
• Easy to start and operate
• Improved engine efficiency compared to the MS 150 TCE
• Ideal for pruning and detail work

Cons:

• Still not as powerful as larger models
• May not be suitable for heavy-duty cutting

5. Stihl MSA 161 T

For arborists who prefer battery-powered tools, the Stihl MSA 161 T is an excellent option. It offers the same level of performance and maneuverability as a gasoline-powered saw, but without the noise, emissions, and maintenance hassles.

• Power Source: Battery (36V)
• Weight: 4.6 lbs (powerhead only, without battery)
• Bar Length: 12-14 inches
• Features: Brushless motor, quick chain tensioning, Ematic chain lubrication system.

My Experience:

I was initially skeptical of battery-powered chainsaws, but the MSA 161 T has won me over. It’s surprisingly powerful for its size, and the battery life is impressive. I’ve used it for several hours on a single charge, and it still had plenty of juice left. The lack of noise and emissions is a major plus, especially when working in residential areas.

Durability Notes:

The MSA 161 T is built with a durable polymer housing and a brushless motor that is designed to last. Battery life is always a concern with battery-powered tools, but Stihl batteries are known for their longevity. It’s important to store the battery properly when not in use to maximize its lifespan.

Pros:

• No noise or emissions
• Lightweight and maneuverable
• Surprisingly powerful
• Long battery life

Cons:

• Requires a battery and charger (sold separately)
• Battery life may be limited for heavy-duty use
• Initial investment can be higher than gasoline-powered saws

Durability Testing: What to Look For

When evaluating the durability of an arborist saw, there are several factors to consider:

• Engine Construction: Look for saws with durable engines that are designed to withstand the rigors of professional use. Features like chrome-plated cylinders and forged crankshafts can improve engine longevity.
• Housing Material: The housing material should be able to withstand impacts, abrasion, and exposure to the elements. Reinforced polymer housings are a good option, as they are both lightweight and durable.
• Vibration Dampening: Excessive vibration can lead to fatigue and premature wear on the saw. Look for saws with effective anti-vibration systems that isolate the engine from the handles.
• Component Quality: The quality of the individual components, such as the chain, bar, and carburetor, can have a significant impact on the overall durability of the saw.
• User Reviews: Read online reviews from other arborists to get a sense of how well the saw holds up in real-world conditions.

My Personal Testing Methods:

Beyond manufacturer specs, I like to put saws through their paces with some real-world tests. This includes:

• Drop Test: (Yes, I intentionally drop them – from a reasonable height, of course!). This gives me an idea of how well the housing can withstand impacts.
• Vibration Test: I run the saw at full throttle for an extended period to assess the effectiveness of the anti-vibration system.
• Cutting Test: I cut through a variety of wood types, including hardwoods, softwoods, and knotty wood, to see how well the saw performs under different conditions.
• Maintenance Test: I disassemble and reassemble the saw to assess how easy it is to clean, service, and repair.

Maintaining Your Stihl Arborist Saw for Longevity

No matter how durable your arborist saw is, it will only last if you take proper care of it. Regular maintenance is essential for keeping your saw running smoothly and extending its life. Here are some key maintenance tasks:

• Sharpen the Chain: A sharp chain is essential for efficient cutting and reducing strain on the saw. Sharpen the chain regularly using a file or a chain grinder. I personally prefer using a file for on-the-go sharpening, as it’s more convenient and allows me to maintain the chain’s cutting edge throughout the day.
• Clean the Air Filter: A dirty air filter can restrict airflow to the engine, reducing performance and potentially causing damage. Clean the air filter regularly with soap and water or compressed air.
• Check the Spark Plug: A faulty spark plug can cause starting problems and misfires. Check the spark plug regularly and replace it if necessary.
• Lubricate the Chain: Proper chain lubrication is essential for reducing friction and wear. Use a high-quality chain oil and check the oil level regularly.
• Clean the Saw: After each use, clean the saw to remove dirt, sawdust, and debris. Pay particular attention to the air filter, cylinder fins, and chain sprocket.
• Store the Saw Properly: When not in use, store the saw in a dry, protected location. Drain the fuel tank before storing the saw for extended periods.
• Inspect Regularly: Regularly inspect the saw for any signs of damage or wear. Check the chain, bar, sprocket, and other components for cracks, bends, or excessive wear.
• Follow the Manufacturer’s Recommendations: Always follow the manufacturer’s recommendations for maintenance and repair. Consult the owner’s manual for specific instructions and guidelines.

Expert Insight:

“Proper chain maintenance is the single most important factor in extending the life of your arborist saw,” says Bill Johnson, a certified arborist with over 20 years of experience. “A sharp chain not only cuts more efficiently but also reduces strain on the engine and other components.”

Safety First: Using Top-Handle Saws Responsibly

Top-handle arborist saws are powerful tools that can be dangerous if not used properly. Safety should always be your top priority when operating any chainsaw, especially a top-handle model.

• Wear Appropriate PPE: Always wear appropriate personal protective equipment (PPE), including a helmet, eye protection, hearing protection, gloves, and chainsaw chaps.
• Get Training: If you are not experienced with using a chainsaw, get proper training from a qualified instructor.
• Inspect the Saw: Before each use, inspect the saw to ensure that it is in good working order. Check the chain, bar, sprocket, and other components for any signs of damage or wear.
• Start the Saw on the Ground: Always start the saw on the ground, never in a tree.
• Use Both Hands: Whenever possible, use both hands to operate the saw. This will give you more control and reduce the risk of kickback.
• Maintain a Firm Grip: Always maintain a firm grip on the saw with both hands.
• Be Aware of Your Surroundings: Be aware of your surroundings and make sure that there are no people, animals, or obstacles in your work area.
• Never Cut Above Your Head: Never cut above your head with a top-handle saw. This is extremely dangerous and can lead to loss of control.
• Use a Lanyard: When working in a tree, always use a lanyard to secure the saw to your harness. This will prevent the saw from falling if you lose control.
• Know Your Limits: Be aware of your physical limitations and avoid overexerting yourself. Take breaks as needed to avoid fatigue.

Important Note:

Top-handle chainsaws are designed for use by trained professionals. If you are not a professional arborist, you should not use a top-handle chainsaw.

Troubleshooting Common Issues

Even with proper maintenance, you may encounter some common issues with your Stihl arborist saw. Here are some troubleshooting tips:

• Saw Won’t Start: Check the fuel level, spark plug, and air filter. Make sure the choke is in the correct position.
• Saw Runs Poorly: Clean the air filter and check the spark plug. The carburetor may need to be adjusted.
• Chain Won’t Cut: Sharpen the chain or replace it if it is worn. Check the chain tension and lubrication.
• Saw Overheats: Clean the cylinder fins and air filter. The engine may be running too lean.
• Excessive Vibration: Check the anti-vibration mounts and tighten any loose bolts. The chain may be unbalanced.

If you are unable to resolve the issue yourself, take the saw to a qualified service technician.

The Future of Arborist Saws: Battery vs. Gas

The debate between battery-powered and gasoline-powered arborist saws is ongoing. Both types of saws have their pros and cons, and the best choice for you will depend on your individual needs and preferences.

Battery-Powered Saws:

• Pros: No noise or emissions, lightweight, easy to start, low maintenance.
• Cons: Limited battery life, higher initial cost, may not be as powerful as gasoline-powered saws.

Gasoline-Powered Saws:

• Pros: More powerful, longer run time, lower initial cost.
• Cons: Noisy, emissions, require more maintenance, can be difficult to start.

As battery technology continues to improve, battery-powered arborist saws are becoming increasingly popular. They offer a compelling combination of performance, convenience, and environmental friendliness. However, gasoline-powered saws still hold an edge in terms of power and run time, making them a better choice for heavy-duty applications.

My Prediction:

I believe that battery-powered arborist saws will continue to gain market share in the coming years. As battery technology improves and prices come down, they will become an increasingly attractive option for both professional arborists and homeowners. However, gasoline-powered saws will likely remain a viable option for those who need maximum power and run time.

Conclusion: Choosing the Right Saw for the Job

Choosing the right Stihl arborist saw is a critical decision that can impact your productivity, safety, and overall job satisfaction. By considering the factors outlined in this article, you can make an informed decision and select a saw that meets your specific needs and requirements.

Remember to prioritize durability, performance, and safety when choosing an arborist saw. And don’t forget to invest in proper maintenance and training to ensure that your saw lasts for years to come.

Whether you’re a seasoned professional or a novice arborist, I hope this article has provided you with valuable insights and information that will help you choose the right Stihl arborist saw for the job. Now, get out there and start cutting! But always remember: safety first!

Next Steps:

• Visit your local Stihl dealer to test out different arborist saw models.
• Read online reviews from other arborists to get a sense of their experiences.
• Consider your specific needs and requirements when choosing a saw.
• Invest in proper training and maintenance to ensure the longevity of your saw.

Call to Action:

Ready to upgrade your arborist saw? Visit your local Stihl dealer today and find the perfect saw for your needs! Don’t forget to ask about financing options and special promotions. And be sure to check out our other articles on chainsaw maintenance and safety tips.

Learn more