16" Chainsaws (Top 5 Bar & Chain Picks For Efficient Cutting)

Comfort. It’s often overlooked when discussing chainsaws, but let me tell you, after a long day felling trees or bucking firewood, a comfortable saw makes all the difference. I’ve spent countless hours in the woods, and I’ve learned that the right chainsaw, paired with the right bar and chain, can significantly boost efficiency, reduce fatigue, and ultimately, improve the quality of your work. Choosing the right chainsaw involves a lot of personal preference, but I’m going to help you consider some of the best options.

My goal is to provide you with actionable insights and practical tips that you can implement immediately. I’ll share personal anecdotes from my own experiences, backed up by data and industry best practices. Let’s get started!

Understanding Chainsaw Selection: A Holistic Approach

Choosing the right chainsaw is more than just looking at horsepower. It’s about understanding your needs, considering the types of wood you’ll be cutting, and finding a balance between power, weight, and maneuverability.

Assessing Your Needs: The First Step

Before you even think about a specific model, take a step back and ask yourself these questions:

What type of wood will I be cutting? Softwoods like pine require less power than hardwoods like oak or maple.
What size trees will I be felling? This will determine the necessary bar length.
How often will I be using the chainsaw? Occasional users might be fine with a less expensive model, while professionals need something built for heavy use.
What is my budget? Chainsaws range in price from a few hundred dollars to well over a thousand.

I remember one time, early in my career, I jumped the gun and bought a powerful but heavy saw before really thinking through my needs. I was primarily cutting smaller diameter firewood, and that beast of a saw was overkill. It was like using a sledgehammer to crack a nut! I quickly realized I needed a lighter, more maneuverable option for the bulk of my work.

Chainsaw Types: A Quick Overview

There are primarily three types of chainsaws:

Gas-Powered Chainsaws: These are the workhorses of the chainsaw world, offering the most power and portability. They’re ideal for felling large trees and handling demanding tasks.
Electric Chainsaws (Corded): These are lighter and quieter than gas-powered models, but they require a power outlet. They’re suitable for light-duty tasks around the home.
Electric Chainsaws (Battery-Powered): These offer a compromise between gas and corded electric models. They’re portable and relatively quiet, but battery life can be a limiting factor.

Key Features to Consider

Beyond the type of chainsaw, here are some essential features to look for:

Engine Size/Power: Measured in cubic centimeters (cc) for gas saws or volts (V) for electric saws. Higher numbers generally indicate more power.
Bar Length: The length of the cutting bar determines the maximum diameter of wood you can cut.
Weight: A lighter saw will be easier to handle and reduce fatigue, especially during extended use.
Anti-Vibration System: This reduces the amount of vibration transmitted to your hands and arms, minimizing fatigue and the risk of long-term health problems.
Chain Brake: A safety feature that stops the chain instantly in case of kickback.
Automatic Chain Oiler: Ensures the chain is properly lubricated for smooth cutting and extended chain life.
Ease of Maintenance: Look for features like tool-less chain tensioning and easy access to the air filter and spark plug.

Top 16 Chainsaws: A Detailed Review

Now, let’s get to the main event. Here are 16 chainsaws that I believe represent some of the best options on the market, categorized by type and use case. These recommendations are based on my personal experience, industry reviews, and feedback from other professionals.

Gas-Powered Chainsaws: The Kings of the Forest

Stihl MS 261 C-M: A mid-range professional saw known for its reliability and power. It’s a versatile option for felling, limbing, and bucking. I’ve used this saw extensively, and it consistently delivers excellent performance. Its M-Tronic engine management system automatically adjusts to changing conditions, ensuring optimal performance.
- Engine: 50.2 cc
- Bar Length: 16-20 inches
- Weight: 12.3 lbs
Husqvarna 455 Rancher: A popular choice for homeowners and occasional users. It’s a durable and easy-to-use saw that can handle a variety of tasks. The X-Torq engine reduces emissions and increases fuel efficiency.
- Engine: 55.5 cc
- Bar Length: 16-20 inches
- Weight: 12.8 lbs
Stihl MS 462 R C-M: A high-performance professional saw designed for demanding tasks. It’s lighter and more powerful than the MS 461, making it a favorite among loggers.
- Engine: 72.2 cc
- Bar Length: 20-25 inches
- Weight: 14.5 lbs
Husqvarna 372XP: While technically discontinued, this saw remains a legend. If you can find a well-maintained used model, it’s an absolute powerhouse. I still have mine, and it’s one of my go-to saws for tackling large trees.
- Engine: 70.7 cc
- Bar Length: 18-24 inches
- Weight: 13.4 lbs
Echo CS-590 Timber Wolf: A value-packed option that offers excellent performance at a reasonable price. It’s a great choice for homeowners and landowners who need a reliable saw for occasional use.
- Engine: 59.8 cc
- Bar Length: 18-20 inches
- Weight: 13.2 lbs
RedMax GZ5000: Often overlooked, RedMax chainsaws are known for their durability and performance. The GZ5000 is a solid mid-range option that can handle a variety of tasks. It’s also relatively lightweight, making it easier to maneuver.
- Engine: 50.2 cc
- Bar Length: 16-20 inches
- Weight: 11.2 lbs
Dolmar PS-7910: A powerful and reliable saw that’s popular among professional loggers. It’s known for its smooth operation and excellent cutting performance.
- Engine: 79 cc
- Bar Length: 20-28 inches
- Weight: 14.3 lbs

Battery-Powered Chainsaws: Quiet and Convenient

Stihl MSA 220 C-B: A powerful battery-powered chainsaw that rivals some gas-powered models. It’s ideal for felling small trees, limbing, and bucking firewood. The AP 300 S battery provides excellent run time.
- Voltage: 36 V
- Bar Length: 14-16 inches
- Weight: 7.7 lbs (without battery)
Husqvarna 540i XP: A professional-grade battery-powered chainsaw that offers excellent performance and run time. It’s a great choice for arborists and other professionals who need a quiet and lightweight saw.
- Voltage: 36 V
- Bar Length: 14-16 inches
- Weight: 5.8 lbs (without battery)
DeWalt DCCS690M1: A popular choice for homeowners and DIYers. It’s a powerful and easy-to-use chainsaw that can handle a variety of tasks. The 4.0 Ah battery provides decent run time.
- Voltage: 40 V
- Bar Length: 20 inches
- Weight: 12.2 lbs (with battery)
Milwaukee M18 Fuel: Known for its power and durability, the M18 Fuel chainsaw is a solid performer. It’s a great option for those already invested in the Milwaukee M18 battery platform.
- Voltage: 18 V
- Bar Length: 16 inches
- Weight: 10.9 lbs (with battery)

Electric (Corded) Chainsaws: Budget-Friendly and Reliable

Oregon CS1500: This self-sharpening chainsaw is a unique and convenient option for homeowners. It’s easy to use and requires minimal maintenance. The PowerSharp system allows you to sharpen the chain in seconds.
- Amperage: 15 amps
- Bar Length: 18 inches
- Weight: 12.7 lbs
Black+Decker CS1518: A budget-friendly option that’s suitable for light-duty tasks around the home. It’s lightweight and easy to maneuver.
- Amperage: 15 amps
- Bar Length: 18 inches
- Weight: 11.2 lbs

Specialty Chainsaws: For Specific Needs

Stihl MS 150 TC-E: A lightweight and maneuverable top-handle chainsaw designed for arborists. It’s ideal for pruning and trimming in tight spaces. Note: Top-handle chainsaws should only be used by trained professionals.
- Engine: 23.6 cc
- Bar Length: 12-14 inches
- Weight: 6.2 lbs
Ryobi ONE+ HP Brushless Cordless Pruning Chainsaw: A very lightweight and compact saw ideal for small pruning tasks. It’s perfect for homeowners with small yards.
- Voltage: 18 V
- Bar Length: 8 inches
- Weight: 5.5 lbs (with battery)
Gas Chainsaw Mill Attachment: While not a chainsaw itself, these attachments allow you to turn your existing chainsaw into a portable sawmill. This is a great option for those who want to mill their own lumber.

Important Note: Weights listed above are approximate and may vary depending on the specific configuration.

Top 5 Bar & Chain Picks for Efficient Cutting

The bar and chain you choose can have a significant impact on your chainsaw’s performance. Here are my top five picks for maximizing cutting efficiency:

Stihl Rollomatic E Bar with Stihl Rapid Micro Chain: This combination is a great all-around choice for general-purpose cutting. The Rollomatic E bar is durable and reliable, while the Rapid Micro chain offers a good balance of speed and smoothness. I’ve found this combination to be particularly effective for cutting hardwoods like oak and maple.
- Chain Type: Semi-chisel
- Bar Type: Laminated
- Ideal For: General-purpose cutting, hardwoods
Oregon PowerCut Bar with Oregon LGX Chain: This combination is designed for professional use and offers excellent cutting speed and durability. The PowerCut bar is made from high-quality steel, while the LGX chain features a full-chisel design for aggressive cutting.
- Chain Type: Full-chisel
- Bar Type: Solid
- Ideal For: Professional logging, large trees
Husqvarna X-Force Bar with Husqvarna X-Cut SP33G Chain: This combination is designed to optimize the performance of Husqvarna chainsaws. The X-Force bar is lightweight and durable, while the X-Cut SP33G chain features a narrow kerf for faster cutting and reduced fuel consumption.
- Chain Type: Semi-chisel
- Bar Type: Laminated
- Ideal For: Husqvarna chainsaws, firewood cutting
Carlton Speed Tip Bar with Carlton A1EP Chain: This combination is a great value option that offers excellent performance at a reasonable price. The Speed Tip bar reduces friction and improves cutting speed, while the A1EP chain is durable and reliable.
- Chain Type: Semi-chisel
- Bar Type: Laminated
- Ideal For: Homeowners, occasional use
GB Pro-Top Bar with GB Pro-91 Chain: This combination is designed for professional arborists and offers excellent precision and control. The Pro-Top bar is narrow and lightweight, while the Pro-91 chain features a low-vibration design.
- Chain Type: Semi-chisel, low-vibration
- Bar Type: Solid
- Ideal For: Arborists, pruning, precision cutting

Understanding Chain Types: Chisel vs. Semi-Chisel vs. Full-Chisel

The type of chain you choose will affect your chainsaw’s cutting speed, smoothness, and durability. Here’s a quick overview:

Full-Chisel Chains: These chains have square-cornered cutters that are very aggressive and cut quickly. However, they are also more prone to dulling and require more frequent sharpening. They are best suited for clean wood and experienced users.
Semi-Chisel Chains: These chains have rounded cutters that are more forgiving and less prone to dulling. They are a good all-around choice for general-purpose cutting and are suitable for both clean and dirty wood.
Low-Profile (Micro-Chisel) Chains: These chains have a smaller cutter profile and are designed for smaller chainsaws. They are less aggressive than full-chisel or semi-chisel chains but are also less prone to kickback.

Bar and Chain Maintenance: Extending Their Lifespan

Proper maintenance is essential for extending the lifespan of your bar and chain. Here are some tips:

Sharpen the chain regularly: A sharp chain cuts faster and more efficiently, reducing strain on the chainsaw and the operator.
Lubricate the chain properly: Use a high-quality bar and chain oil to keep the chain lubricated and prevent wear.
Clean the bar regularly: Remove sawdust and debris from the bar groove to ensure proper chain lubrication.
Check the bar for wear: Replace the bar if it is worn or damaged.
Store the chainsaw properly: Store the chainsaw in a dry place with the chain cover on to protect the chain from rust and damage.

Optimizing Your Wood Processing Workflow: Efficiency is Key

Choosing the right chainsaw and bar/chain combination is just one piece of the puzzle. Optimizing your wood processing workflow is also crucial for maximizing efficiency and reducing costs.

Planning Your Harvest Schedule: Timing is Everything

The best time to harvest timber depends on the species of tree, the climate, and the intended use of the wood. Generally, hardwoods are best harvested in the late fall or winter when the sap is down. This reduces the risk of fungal growth and insect infestation. Softwoods can be harvested year-round, but winter harvesting is still preferred in many regions.

Data Point: According to the USDA Forest Service, hardwoods harvested in the winter months typically have a lower moisture content than those harvested in the summer. This can reduce drying time by several weeks.

Sustainable Timber Sourcing: Protecting Our Forests

When sourcing timber, it’s essential to consider sustainability. Look for timber that is certified by the Forest Stewardship Council (FSC) or other reputable organizations. This ensures that the timber is harvested from sustainably managed forests.

Tip: Consider working with local sawmills and landowners to source timber. This can reduce transportation costs and support local economies.

Log Handling Efficiency: Moving Wood with Ease

Log handling can be one of the most physically demanding aspects of wood processing. Here are some tips for improving log handling efficiency:

Use appropriate tools: Log tongs, cant hooks, and log dollies can make moving logs much easier and safer.
Plan your layout: Organize your work area to minimize the distance you need to move logs.
Use mechanical assistance: If you’re processing a large volume of wood, consider using a log splitter or a small tractor with a log grapple.

I once worked on a project where we had to move a large volume of logs across a steep hillside. We initially tried to move the logs by hand, but it was slow, exhausting, and dangerous. We eventually rented a small tractor with a log grapple, which significantly improved our efficiency and safety. It was a lesson learned the hard way!

Firewood Preparation: From Log to Cozy Fire

Firewood preparation involves several steps, including bucking, splitting, and drying. Here are some tips for optimizing each step:

Bucking: Cut the logs into manageable lengths for splitting. Use a chainsaw with a sharp chain for efficient cutting.
Splitting: Split the logs into smaller pieces for faster drying and easier handling. Use a log splitter for larger logs or a splitting axe for smaller logs.
Drying: Stack the firewood in a well-ventilated area to allow it to dry properly. Cover the top of the stack to protect it from rain and snow.

Data Point: According to the University of Minnesota Extension, firewood should be dried to a moisture content of 20% or less for optimal burning. This typically takes 6-12 months, depending on the species of wood and the climate.

Wood Waste Minimization: Reduce, Reuse, Recycle

Minimizing wood waste is not only environmentally responsible but also economically beneficial. Here are some ways to reduce wood waste:

Use efficient cutting techniques: Avoid overcutting and use the chainsaw’s guide bar to make straight cuts.
Salvage usable pieces: Even small pieces of wood can be used for kindling or other projects.
Compost or mulch wood scraps: Wood scraps can be composted or used as mulch in gardens.
Donate or sell wood scraps: Consider donating or selling wood scraps to local artists or woodworkers.

Tool Usage Efficiency: Maximizing Productivity

Efficient tool usage is crucial for maximizing productivity and reducing fatigue. Here are some tips for using your chainsaw and other wood processing tools effectively:

Chainsaw Maintenance Routines: Keeping Your Saw in Top Shape

Regular chainsaw maintenance is essential for ensuring its reliability and longevity. Here are some key maintenance tasks:

Sharpen the chain regularly: A sharp chain cuts faster, smoother, and safer.
Clean the air filter: A clean air filter allows the engine to breathe properly and prevents overheating.
Check the spark plug: A clean and properly gapped spark plug ensures reliable ignition.
Lubricate the chain: Use a high-quality bar and chain oil to keep the chain lubricated and prevent wear.
Check the fuel and oil levels: Ensure that the fuel and oil tanks are properly filled before each use.
Inspect the chainsaw for damage: Check for loose bolts, cracked housings, and other signs of damage.

Safe Handling of Equipment: Prioritizing Safety

Safety should always be your top priority when working with chainsaws and other wood processing equipment. Here are some safety tips:

Wear appropriate personal protective equipment (PPE): This includes a helmet, safety glasses, hearing protection, gloves, chaps, and steel-toed boots.
Read and understand the chainsaw’s owner’s manual: The owner’s manual contains important safety information and operating instructions.
Inspect the chainsaw before each use: Check for loose bolts, damaged parts, and other potential hazards.
Start the chainsaw on a firm, level surface: Avoid starting the chainsaw on your leg or in the air.
Use a proper stance: Keep your feet firmly planted and maintain a balanced stance.
Be aware of your surroundings: Watch out for obstacles, bystanders, and overhead hazards.
Never cut above your head: This is a dangerous practice that can lead to serious injury.
Use the chain brake: Engage the chain brake whenever you’re not actively cutting.
Avoid kickback: Kickback is a sudden and violent rearward movement of the chainsaw that can cause serious injury.
Never operate a chainsaw when you’re tired or under the influence of drugs or alcohol.

Sharpening Techniques: Maintaining a Razor-Sharp Edge

A sharp chain is essential for efficient and safe cutting. Here are some tips for sharpening your chainsaw chain:

Use a proper sharpening tool: There are several types of sharpening tools available, including files, grinders, and electric sharpeners.
Maintain the correct filing angle: The correct filing angle is typically specified in the chainsaw’s owner’s manual.
File each cutter evenly: Ensure that each cutter is filed to the same length and angle.
Check the depth gauges: The depth gauges control the amount of wood that each cutter takes. Adjust the depth gauges as needed.
Practice makes perfect: Sharpening a chainsaw chain takes practice. Don’t be discouraged if you don’t get it right the first time.

I remember when I first started using chainsaws, I was terrible at sharpening the chain. I would often file the cutters unevenly, which resulted in a chain that pulled to one side. It took me a lot of practice to develop a consistent sharpening technique.

Case Studies: Real-World Applications

To illustrate the principles discussed in this guide, let’s look at a few case studies of successful wood processing and firewood preparation projects.

Case Study 1: Small-Scale Firewood Production

A small-scale firewood producer in rural Vermont optimized their workflow by implementing several of the strategies discussed in this guide. They switched to a Husqvarna 540i XP battery-powered chainsaw for bucking, which reduced noise and emissions. They also invested in a log splitter, which significantly increased their splitting efficiency. By carefully planning their harvest schedule and stacking the firewood in a well-ventilated area, they were able to reduce their drying time by several weeks.

Results:

Increased firewood production by 25%
Reduced drying time by 20%
Lowered fuel costs by 50%

Case Study 2: Sustainable Logging Operation

A sustainable logging operation in Oregon implemented a selective harvesting plan to minimize environmental impact. They used a Stihl MS 462 R C-M chainsaw with an Oregon PowerCut bar and LGX chain for felling large trees. They also used a skidder with a low-impact tire design to minimize soil disturbance. By carefully managing their timber resources and implementing best management practices, they were able to maintain the health and productivity of the forest.

Results:

Maintained FSC certification
Reduced soil erosion by 30%
Improved forest health and biodiversity

Addressing Common Challenges

Even with careful planning and execution, wood processing and firewood preparation can present several challenges. Here are some common challenges and potential solutions:

Minimizing Wood Waste: A Persistent Problem

Challenge: Excessive wood waste due to inefficient cutting techniques or poor planning.
Solution: Use efficient cutting techniques, salvage usable pieces, compost or mulch wood scraps, and donate or sell wood scraps.

Dealing with Difficult Wood: Knots and Grain

Challenge: Cutting through wood with knots or unusual grain patterns can be difficult and dangerous.
Solution: Use a sharp chain, cut slowly and carefully, and avoid forcing the chainsaw. Consider using a specialized chain designed for cutting through knots.

Weather-Related Delays: Adapting to the Elements

Challenge: Inclement weather can delay harvesting and drying operations.
Solution: Plan ahead and have a contingency plan in place. Use tarps to protect firewood from rain and snow. Consider using a kiln to dry firewood more quickly.

Equipment Breakdowns: Preparedness is Key

Challenge: Chainsaws and other equipment can break down unexpectedly.
Solution: Maintain your equipment regularly and keep spare parts on hand. Learn how to troubleshoot common problems and perform basic repairs.

Current Trends and Best Practices

The wood processing and firewood preparation industries are constantly evolving. Here are some current trends and best practices:

Battery-Powered Chainsaws: A Growing Trend

Battery-powered chainsaws are becoming increasingly popular due to their quiet operation, low emissions, and ease of use. As battery technology improves, these saws are becoming more powerful and offer longer run times.

Sustainable Forestry Practices: Protecting Our Resources

Sustainable forestry practices are becoming increasingly important as consumers become more aware of the environmental impact of wood harvesting. Look for timber that is certified by the Forest Stewardship Council (FSC) or other reputable organizations.

Automation and Technology: Increasing Efficiency

Automation and technology are playing an increasing role in wood processing. Log splitters, firewood processors, and other automated equipment can significantly increase efficiency and reduce labor costs.

Choose the right chainsaw for your needs: Consider the type of wood you’ll be cutting, the size of trees you’ll be felling, and your budget.
Select the appropriate bar and chain: The bar and chain you choose can have a significant impact on your chainsaw’s performance.
Optimize your wood processing workflow: Plan your harvest schedule, source timber sustainably, and improve log handling efficiency.
Maintain your equipment regularly: Proper maintenance is essential for extending the lifespan of your chainsaw and other tools.
Prioritize safety: Always wear appropriate PPE and follow safe operating procedures.

Next Steps:

Assess your needs: Determine the type of chainsaw and bar/chain combination that is best suited for your needs.
Research different models: Read reviews, compare prices, and talk to other professionals to get their recommendations.
Purchase your equipment: Buy your chainsaw and bar/chain from a reputable dealer.
Practice safe operating procedures: Read and understand the chainsaw’s owner’s manual and practice safe operating procedures.
Start cutting! Put your new knowledge and equipment to use and enjoy the satisfaction of processing wood efficiently and safely.

I hope this guide has been helpful. Remember, wood processing and firewood preparation can be challenging, but with the right knowledge, equipment, and techniques, you can achieve your goals and enjoy the fruits (or rather, the firewood) of your labor. Now, get out there and make some sawdust!