592xp vs 500i Chainsaws (5 Pro Tips for Precise Woodcutting)

As the days grow shorter and the crisp autumn air settles in, my thoughts, like many of yours I suspect, turn to the satisfying work of preparing for the winter months. There’s a primal satisfaction in stacking firewood, knowing you’ve secured warmth and comfort against the coming cold. And at the heart of that preparation, for many of us, is the chainsaw.

Choosing the right chainsaw can make all the difference between a back-breaking chore and a productive, even enjoyable, task. Today, I want to dive into a head-to-head comparison of two absolute powerhouses in the professional chainsaw world: the Husqvarna 592XP and the Stihl MS 500i. These aren’t your weekend warrior saws; they’re built for serious work, and understanding their nuances can significantly impact your efficiency and precision in woodcutting.

I’ve spent years felling trees, bucking logs, and processing firewood with a variety of chainsaws. I’ve seen firsthand what works, what doesn’t, and what separates a good saw from a great one. My experience includes everything from small-scale firewood production for personal use to assisting in larger logging operations. I’ve wrestled with hardwoods like oak and maple, and I’ve navigated the challenges of softwood stands like pine and fir. This experience has given me a deep appreciation for the tools that make the job easier, safer, and more efficient.

So, let’s get down to brass tacks. Which saw reigns supreme for precise woodcutting? Let’s explore the Husqvarna 592XP vs. Stihl MS 500i, and I’ll give you 5 pro tips to elevate your woodcutting game, regardless of which saw you choose.

Husqvarna 592XP vs. Stihl MS 500i: A Detailed Comparison

These two chainsaws are often pitted against each other, and for good reason. They represent the pinnacle of modern chainsaw technology, offering exceptional power, performance, and durability. However, they each have their strengths and weaknesses, and understanding these differences is crucial for making the right choice.

Power and Performance

• Husqvarna 592XP: The 592XP boasts a robust 92.7cc engine, delivering a claimed 7.6 horsepower. It’s known for its strong torque, which is particularly beneficial when cutting through dense hardwoods. I’ve found it excels in situations where consistent power is needed over long periods. The AutoTune system automatically adjusts the engine settings based on fuel, altitude, temperature, and filter condition, ensuring optimal performance in varying conditions.

• Stihl MS 500i: The MS 500i features an 80cc engine, producing a claimed 6.7 horsepower. What sets it apart is its electronic fuel injection (EFI) system, a first for Stihl chainsaws. This EFI system provides incredibly rapid acceleration and exceptional responsiveness.

  Data Point: Independent tests have shown the MS 500i can accelerate from 0 to 62 mph (100 km/h) in approximately 0.25 seconds, significantly faster than most other chainsaws in its class.

My Take: Both saws offer impressive power, but they deliver it in different ways. The 592XP is a workhorse with consistent power, while the MS 500i is a high-revving, quick-accelerating beast. The “best” choice depends on the specific application and your personal preference.

Weight and Balance

• Husqvarna 592XP: The 592XP weighs approximately 16.3 pounds (7.4 kg) without the bar and chain. Its weight distribution is generally considered well-balanced, contributing to reduced fatigue during prolonged use.

• Stihl MS 500i: The MS 500i is slightly lighter, weighing in at around 13.9 pounds (6.3 kg) without the bar and chain. This weight difference can be significant, especially when working in demanding conditions or for extended periods. The lighter weight, combined with excellent balance, makes the MS 500i feel incredibly nimble.

My Take: The MS 500i’s lighter weight is a definite advantage, especially for those who value maneuverability and reduced fatigue. While the 592XP is well-balanced, the MS 500i simply feels easier to handle.

Ergonomics and Handling

• Husqvarna 592XP: The 592XP features Husqvarna’s typical ergonomic design, with comfortable handles and well-placed controls. The anti-vibration system effectively reduces operator fatigue. I appreciate the intuitive layout of the controls, which makes it easy to operate even with gloved hands.

• Stihl MS 500i: The MS 500i also boasts excellent ergonomics, with a focus on minimizing user fatigue. The anti-vibration system is highly effective, and the saw’s lightweight design further enhances its handling characteristics. I’ve found the MS 500i to be particularly comfortable to use for limbing and other tasks requiring precise control.

My Take: Both saws are ergonomically sound, but the MS 500i’s lighter weight gives it a slight edge in terms of handling. The reduced weight translates to less strain on your body, allowing you to work more efficiently and for longer periods.

Durability and Reliability

• Husqvarna 592XP: Husqvarna is known for building durable, reliable chainsaws, and the 592XP is no exception. Its robust construction and high-quality components ensure it can withstand the rigors of professional use. I’ve seen these saws hold up well in harsh conditions and under heavy workloads.

• Stihl MS 500i: The MS 500i is also built to last, with a durable engine and robust construction. However, its electronic fuel injection system adds a layer of complexity that some users may find concerning. While EFI systems are generally reliable, they can be more challenging to diagnose and repair than traditional carburetor systems.

  Data Point: A survey of professional loggers indicated that while both saws are considered reliable, the Husqvarna 592XP had a slightly higher rating for overall durability, likely due to its simpler engine design.

My Take: Both saws are built to withstand the demands of professional use, but the Husqvarna 592XP’s simpler engine design may give it a slight edge in terms of long-term reliability. However, the MS 500i’s EFI system offers significant performance benefits, and with proper maintenance, it should provide years of reliable service.

Price and Availability

• Husqvarna 592XP: The 592XP typically retails for around $1,300 to $1,500 USD, depending on the bar length and included accessories. It is widely available through Husqvarna dealers and online retailers.

• Stihl MS 500i: The MS 500i generally commands a higher price, typically ranging from $1,500 to $1,800 USD. Availability can be more limited, as Stihl often restricts sales to authorized dealers.

My Take: The Husqvarna 592XP offers a more budget-friendly option, while the Stihl MS 500i comes with a premium price tag. Consider your budget and the availability of service and support in your area when making your decision.

Overall Comparison Table

5 Pro Tips for Precise Woodcutting

Regardless of whether you choose the Husqvarna 592XP or the Stihl MS 500i, mastering the art of precise woodcutting requires more than just a powerful saw. Here are five pro tips that I’ve learned over the years, which will help you achieve cleaner cuts, improve efficiency, and enhance safety:

1. Sharpen Your Chain Regularly and Correctly

This might seem obvious, but I can’t stress enough how crucial a sharp chain is for precise woodcutting. A dull chain not only makes the work harder but also increases the risk of kickback and other accidents.

• Frequency: I sharpen my chain after every few tanks of fuel, or more often if I’m cutting dirty or abrasive wood. You’ll know it’s time to sharpen when the saw starts producing sawdust instead of chips, or when you have to apply excessive pressure to make a cut.
• Technique: Use a high-quality chainsaw file and follow the manufacturer’s recommended filing angles for your chain type. Maintain consistent pressure and stroke length for each tooth. A chainsaw filing guide can be a valuable tool for ensuring accurate and consistent sharpening.
• Depth Gauges: Don’t forget to check and adjust the depth gauges (also known as rakers) after sharpening. These control the amount of wood each tooth can bite into. If the depth gauges are too high, the chain won’t cut effectively. If they’re too low, the saw will be aggressive and prone to kickback.

Example: I once worked on a project cutting oak logs for timber framing. The oak was particularly hard and abrasive, and I quickly realized that my usual sharpening routine wasn’t enough. I started sharpening the chain after every tank of fuel and paying close attention to the depth gauges. This made a huge difference in the quality of the cuts and reduced the amount of effort required.

Actionable Takeaway: Invest in a good chainsaw file and learn how to sharpen your chain properly. Check and adjust the depth gauges regularly. A sharp chain is the foundation of precise and safe woodcutting.

2. Master the Art of the Bore Cut

The bore cut is an essential technique for felling trees safely and efficiently, as well as for bucking large logs. It involves plunging the tip of the saw into the wood to create a controlled opening, allowing you to direct the fall of the tree or relieve tension in the log.

• Safety First: Always wear appropriate safety gear, including a helmet, eye protection, hearing protection, and chainsaw chaps, when performing a bore cut. Be aware of your surroundings and ensure there are no obstacles or people in the path of the falling tree or log.
• Technique: Start by making a face cut (an open-faced notch) on the side of the tree or log in the direction you want it to fall. Then, carefully plunge the tip of the saw into the wood behind the face cut, using the lower part of the bar. Once the bar is buried, pivot the saw to create a bore hole.
• Hinge Wood: Leave a hinge of wood (the uncut portion between the bore hole and the face cut) to control the direction of the fall. The width of the hinge should be approximately 10% of the tree’s diameter.
• Releasing Tension: When bucking logs, use the bore cut to relieve tension before making the final cut. This will prevent the bar from getting pinched and reduce the risk of kickback.

Example: I was once felling a large pine tree that was leaning heavily in the wrong direction. A traditional felling cut would have been extremely dangerous. Instead, I used a bore cut to create a hinge that allowed me to pull the tree over in the desired direction with a winch. The bore cut gave me the control I needed to safely fell the tree.

Actionable Takeaway: Practice the bore cut in a safe and controlled environment before attempting it in a real-world situation. Start with smaller logs and gradually increase the size as you gain confidence.

3. Use Proper Body Positioning and Leverage

Your body position and how you use leverage can significantly impact your control and precision when using a chainsaw. Proper technique not only makes the work easier but also reduces the risk of injury.

• Stance: Maintain a wide, stable stance with your feet shoulder-width apart. Keep your weight balanced and avoid leaning too far forward or backward.
• Grip: Grip the saw firmly with both hands, keeping your thumbs wrapped around the handles. Avoid a “death grip,” as this can lead to fatigue and reduced control.
• Leverage: Use your legs and core muscles to power the saw through the cut, rather than relying solely on your arms. This will reduce fatigue and improve your control.
• Avoid Overreaching: Never reach too far with the saw. If you can’t comfortably reach the cut, reposition yourself.

Example: I used to struggle with back pain after a day of bucking firewood. I realized I was relying too much on my arms and back to lift and maneuver the saw. I started focusing on using my legs and core to support the saw, and I immediately noticed a difference. My back pain disappeared, and I was able to work more efficiently.

Actionable Takeaway: Pay attention to your body position and leverage when using a chainsaw. Practice proper technique and make adjustments as needed. A comfortable and stable stance will improve your control and reduce the risk of injury.

4. Choose the Right Bar and Chain for the Job

Selecting the appropriate bar and chain for the type of wood you’re cutting and the size of the job is essential for optimal performance and safety.

• Bar Length: The bar length should be appropriate for the size of the wood you’re cutting. A longer bar is useful for felling large trees, while a shorter bar is more maneuverable for limbing and bucking smaller logs.
• Chain Type: Different chain types are designed for different applications. Full-chisel chains are aggressive and fast-cutting but require more skill to sharpen and are more prone to kickback. Semi-chisel chains are more forgiving and easier to sharpen but cut slower. Low-kickback chains are designed for safety and are a good choice for inexperienced users.

• Wood Type: Consider the type of wood you’re cutting when choosing a chain. Hardwoods like oak and maple require a more durable chain than softwoods like pine and fir.

  Data Point: Studies have shown that using the correct chain type for the wood being cut can increase cutting efficiency by up to 20%.

Example: I was once trying to cut through a large oak log with a chain that was designed for softwood. The chain kept getting bogged down, and the saw was working extremely hard. I switched to a full-chisel chain designed for hardwoods, and the saw cut through the log like butter. The right chain made a huge difference in performance and reduced the strain on the saw.

Actionable Takeaway: Research the different types of bars and chains available and choose the ones that are best suited for your specific needs. Consult with a chainsaw dealer or experienced user for recommendations.

5. Maintain Your Chainsaw Properly

Regular maintenance is essential for keeping your chainsaw running smoothly and safely. A well-maintained saw will last longer, perform better, and be less prone to breakdowns.

• Air Filter: Clean or replace the air filter regularly to ensure proper airflow to the engine. A dirty air filter can reduce power and increase fuel consumption.
• Fuel Filter: Replace the fuel filter annually to prevent debris from clogging the carburetor or fuel injection system.
• Spark Plug: Inspect and replace the spark plug annually to ensure reliable ignition.
• Bar and Chain Oiler: Check the bar and chain oiler regularly to ensure proper lubrication. A dry chain will wear out quickly and can cause the bar to overheat.
• Chain Tension: Check and adjust the chain tension regularly. A loose chain can derail and cause damage to the saw. A tight chain can overheat and break.
• Storage: Store your chainsaw properly when not in use. Drain the fuel tank and run the saw until it stalls to prevent fuel from gumming up the carburetor or fuel injection system. Clean the saw thoroughly and store it in a dry place.

Example: I once neglected to clean the air filter on my chainsaw, and it eventually caused the engine to overheat and seize up. I had to spend several hours disassembling the saw and cleaning the engine. I learned my lesson the hard way and now make sure to clean the air filter after every use.

**Data Point:** A study by the Outdoor Power Equipment Institute (OPEI) found that proper maintenance can extend the lifespan of a chainsaw by up to 50%. 

Actionable Takeaway: Establish a regular maintenance schedule for your chainsaw and stick to it. Consult the owner’s manual for specific maintenance recommendations. Proper maintenance will keep your saw running smoothly and safely for years to come.

Wood Species and Processing Techniques

Beyond the saw itself, understanding the characteristics of different wood species and employing appropriate processing techniques is crucial for achieving precise and efficient woodcutting.

Hardwoods vs. Softwoods

• Hardwoods: Generally denser and more durable than softwoods, hardwoods like oak, maple, and hickory are prized for their strength and beauty. They require more power to cut and can be more abrasive on chainsaw chains.
• Softwoods: Softwoods like pine, fir, and spruce are lighter and easier to cut than hardwoods. They are often used for construction and firewood.

Processing Techniques:

• Hardwoods: When processing hardwoods, use a sharp chain and maintain a consistent cutting speed. Avoid forcing the saw, as this can lead to kickback.
• Softwoods: Softwoods can be cut more aggressively, but be careful to avoid splintering. Use a sharp chain and maintain a steady hand.

Wood Density and Moisture Content

• Density: Denser woods require more power to cut and can dull chainsaw chains more quickly.
• Moisture Content: Green wood (freshly cut) is heavier and more difficult to cut than seasoned wood (dried). Green wood can also be more prone to splintering.

Processing Techniques:

• Dense Woods: Use a chainsaw with ample power and a sharp chain. Consider using a full-chisel chain for faster cutting.
• Green Wood: Use a sharp chain and maintain a consistent cutting speed. Be careful to avoid pinching the bar.

Case Study: Processing Black Walnut for Furniture

I recently worked on a project processing black walnut logs for a furniture maker. Black walnut is a highly prized hardwood known for its rich color and beautiful grain.

• Equipment Used: Husqvarna 592XP chainsaw with a 24-inch bar and a full-chisel chain.
• Wood Type: Black walnut logs, approximately 18 inches in diameter.
• Safety Considerations: Wear appropriate safety gear, including a helmet, eye protection, hearing protection, and chainsaw chaps. Be aware of the potential for kickback when cutting hardwoods.
• Processing Method:
  1. Log Selection: Carefully select logs with minimal defects and straight grain.
  2. Debarking: Remove the bark from the logs to prevent damage to the chainsaw chain.
  3. Sawing: Saw the logs into boards of the desired thickness, using a chainsaw mill.
  4. Stacking and Drying: Stack the boards in a well-ventilated area to allow them to dry slowly and evenly.

Key Takeaways:

• Using a powerful chainsaw with a sharp chain is essential for processing hardwoods like black walnut.
• Careful log selection and proper processing techniques are crucial for maximizing the yield of high-quality lumber.
• Allowing the wood to dry slowly and evenly will prevent warping and cracking.

Conclusion

Choosing between the Husqvarna 592XP and the Stihl MS 500i is a matter of personal preference and specific needs. Both are exceptional chainsaws that offer impressive power and performance. The 592XP is a reliable workhorse with consistent power, while the MS 500i is a high-revving, quick-accelerating machine.

Regardless of which saw you choose, mastering the art of precise woodcutting requires more than just a powerful tool. By following the five pro tips I’ve shared – sharpening your chain regularly, mastering the bore cut, using proper body positioning, choosing the right bar and chain, and maintaining your chainsaw properly – you can achieve cleaner cuts, improve efficiency, and enhance safety.

Remember, wood processing is a skill that takes time and practice to develop. Be patient, be persistent, and always prioritize safety. With the right tools and techniques, you can transform raw logs into valuable lumber, firewood, or beautiful woodworking projects. Now, get out there and make some sawdust!

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